Potato chips manufacturing · Arizona
Frito Lay - Casa Grande
Casa Grande, AZ · ~350 workers · 3 years of OSHA Injury Tracking Application data.
- C
- Average Safety Record
- 4.7
- Avg TCR
- 4.1
- Industry avg
- 0
- Fatalities
The verdict
Frito Lay - Casa Grande runs at 115% of its industry's injury rate - about level with the typical Potato chips manufacturing workplace, earning a grade C.
- C
- Average Safety Record
- 4.7
- avg TCR · per 100 workers
- 4.1
- industry benchmark (BLS)
- 54
- recordable injuries tracked
Grade compares Frito Lay - Casa Grande's OSHA Total Case Rate of 4.7 to the Potato chips manufacturing BLS benchmark of 4.1 (115% of benchmark) across 3 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Frito Lay - Casa Grande's yearly Total Case Rate, against the 4.1 industry benchmark.
Where Frito Lay - Casa Grande falls in its industry
266 Potato chips manufacturing establishmentsSafer than 32% of graded establishments in this industry, whose median TCR is 3.1.
Narrower to Arizona alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 9 Potato chips manufacturing employers in Arizona.
Trend analysis for Frito Lay - Casa Grande
Between 2016 and 2018, Frito Lay - Casa Grande's Total Case Rate improved from 6.3 to 2.9 recordable injuries per 100 full-time workers, a 55% decrease across 2 years of OSHA reporting.
The safest year on record was 2018, at a TCR of 2.9, while 2016 saw the highest rate, at 6.3, a spread of 3.5 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 3 reporting years, Frito Lay - Casa Grande recorded 54 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 3-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 54 injuries shown on this page for Frito Lay - Casa Grande are sourced from its own 3 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 311919 - Potato chips manufacturing.
DART Rate, Transparent Calculation (2018)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
11 DART incidents × 200,000 ÷ 842,105 hours worked = 2.61 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Frito Lay - Casa Grande (this establishment) | 4.70 | OSHA ITA Form 300A, 3-year avg |
| Other Snack Food Manufacturing industry avg | 4.10 | BLS IIF, NAICS 311919 |
| Arizona state avg (all industries) | 4.73 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Frito Lay - Casa Grande to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2018: 12 reportable incidents · 12 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 19 reportable incidents · 19 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2016: 23 reportable incidents · 23 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2018 | 2.9 | 2.6 | 12 | 0 | 0 |
| 2017 | 4.9 | 4.2 | 19 | 0 | 0 |
| 2016 | 6.3 | 5.8 | 23 | 0 | 0 |
What this grade means for you
Use this grade as a relative read on Frito Lay - Casa Grande's reported OSHA injury record versus its Potato chips manufacturing peers, not a verdict on whether any single site is safe today.
- At 115% of the Potato chips manufacturing benchmark, Frito Lay - Casa Grande reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Potato chips manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Frito Lay - Casa Grande's safety grade?
How many injuries has Frito Lay - Casa Grande reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Arizona, and by nearby establishments in Casa Grande - a different peer set than the category browse links below.
Similar TCR (~4.7)
Similar size (~350 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.