Urethane foam products manufacturing · Pennsylvania

FXI, Inc. - Archbald

Archbald, PA · ~65 workers · 5 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

FXI, Inc. - Archbald runs at 41% of its industry's injury rate - far safer than the typical Urethane foam products manufacturing workplace, earning a grade A.

FXI, Inc. - Archbald: 1.4 TCR = 41% of Urethane foam products manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

FXI, Inc. - Archbald safety composite

FXI, Inc. - Archbald scores strongest on total case rate (tcr) (safer than 84% of same-industry peers) and weakest on dart rate (safer than 45%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

62/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.36 per 100 workers

Safer than 84% of industry peers

DART rate
D 1.74 per 100 workers

Safer than 45% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

FXI, Inc. - Archbald: 0.0 → 1.7 TCR

Peak year 2022 @ 3.4 TCR · DART/TCR 1.28× in 2024

FXI, Inc. - Archbald's TCR rose 1.7 from 0.0 in 2020 to 1.7 in 2024. Peak filing year was 2022 at 3.4 TCR. In 2024, DART was 1.28× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Archbald, PA AT/BELOW-IND · SMALL

Grade A · TCR 1.4 · 41% of ind

  • DART 1.7 DART
  • RANK #3/24
  • PHOTO AUSTIN FOAM/SEALED A…
  • BOOK 5y book
  • INJ 4 inj
  • SIZE ~65 FTE

Nearest TCR peer: AUSTIN FOAM/SEALED AIR CORP-Tenn (0.0 TCR gap)

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FXI, Inc. - Archbald in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows FXI, Inc. - Archbald averages 1.4 TCR (41% of the Urethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

FXI, Inc. - Archbald TCR series: 2020=0 · 2021=0 · 2022=3.4 · 2023=1.7 · 2024=1.7 · BLS 3.3

Where FXI, Inc. - Archbald falls in its industry

474 Urethane foam products manufac establishments

Safer than 84% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #3 safest of 24 Urethane foam products manufac employers in Pennsylvania.

FXI, Inc. - Archbald (65 employees, TCR 1.4) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate FXI, Inc. - Archbald
FXI, Inc. - Archbald (65 employees, TCR 1.4) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

FXI, Inc. - Archbald has fewer employees than the Urethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.7 1.7 1 0 0
2023 1.7 1.7 1 0 0
2022 3.4 3.4 2 0 0
2021 0.0 0.0 0 0 0
2020 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · PA · Archbald

474 Urethane foam products manufacturing employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 11 employers in Archbald, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR AUSTIN FOAM/SEALED AIR CORP-Tenn 1.4 TCR
NAICS-TCR GACOWI (BP) 1.4 TCR
NAICS-TCR Schul 1.3 TCR
NAICS-TCR Hunter Panels - Franklin Park 1.3 TCR
STATE-SIZE Star Roses and Plants 65 FTE
STATE-SIZE Aqua Pennsylvania, Inc. - Willow Grove 65 FTE
STATE-SIZE Yoe Construction, Inc 65 FTE
STATE-SIZE Yoe Industrial Services 65 FTE
CITY-NEAR Lockheed Martin Corporation US PA Archbald Kennedy Dr (1547) 570 FTE
CITY-NEAR Lockheed Martin Corporation Archbald PA (1547) 527 FTE
CITY-NEAR SIMONA America Industries 132 FTE
CITY-NEAR Innocor Foam Technologies - ACP, Inc. - Archbald 112 FTE
NAT-TCR Corteva Johnston Campus - JH24 Beal 1.4 TCR
NAT-TCR S04086 - Winston Salem MRF 1.4 TCR
NAT-TCR Lincoln High School 1.4 TCR
NAT-TCR S04122 - WM Vineland 1.4 TCR
NAT-SIZE RIX Sparks NV 65 FTE
NAT-SIZE New Wave Electric 65 FTE
NAT-SIZE Madelia Elementary 65 FTE
NAT-SIZE S04273 - Chem Waste Landfill 65 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.