Aluminum die-casting foundries · Wisconsin
Gateway Plant
Sheboygan, WI · ~860 workers · 2 years of OSHA Injury Tracking Application data.
- C
- Average Safety Record
- 3.9
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Gateway Plant runs at 118% of its industry's injury rate - about level with the typical Aluminum die-casting foundries workplace, earning a grade C.
Gateway Plant: 3.9 TCR = 118% of Aluminum die-casting foundries BLS 3.3 · 2y Form 300A (see methodology below)
Gateway Plant safety composite
Gateway Plant scores strongest on total case rate (tcr) (safer than 60% of same-industry peers) and weakest on dart rate (safer than 32%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
48/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 3.88 per 100 workers
Safer than 60% of industry peers
- DART rate
- F 3.46 per 100 workers
Safer than 32% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Gateway Plant: 2.6 → 5.1 TCR
Peak year 2024 @ 5.1 TCR · DART/TCR 0.89× in 2024
Gateway Plant's TCR rose 2.5 from 2.6 in 2022 to 5.1 in 2024. In 2024, DART was 0.89× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 331523 · Sheboygan, WI ABOVE-IND · MID
Grade C · TCR 3.9 · 118% of ind
- DART 3.5 DART
- RANK #5/20
- PHOTO Hoffmann Die Cast, LLC
- BOOK 2y book
- INJ 60 inj
- SIZE ~860 FTE
Nearest TCR peer: Hoffmann Die Cast, LLC (0.0 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
Gateway Plant in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
Gateway Plant
3.9 TCR
- Hoffmann Die C
Hoffmann Die Cast, LLC
3.9 TCR
- Shiloh Clarksv
Shiloh Clarksville
3.9 TCR
- Madison Kipp C
Madison Kipp Corporation South Plant/Corporate
3.9 TCR
- Generaldie cas
Generaldie castres, Machining
3.9 TCR
What this shows Gateway Plant averages 3.9 TCR (118% of the Aluminum die-casting foundries BLS benchmark).
Gateway Plant TCR series: 2022=2.6 · 2024=5.1 · BLS 3.3
Where Gateway Plant falls in its industry
221 Aluminum die-casting foundries establishmentsSafer than 60% of graded establishments in this industry, whose median TCR is 4.7.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 20 Aluminum die-casting foundries employers in Wisconsin.
Gateway Plant has more employees than the Aluminum die-casting foundries median and a lower injury rate than the industry's median TCR of 4.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 5.1 | 3.5 | 40 | 0 | 0 |
| 2022 | 2.6 | 1.1 | 20 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
331523 · WI · Sheboygan
221 Aluminum die-casting foundries employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 138 employers in Sheboygan, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Hoffmann Die Cast, LLC | 3.9 TCR |
| NAICS-TCR | Shiloh Clarksville | 3.9 TCR |
| NAICS-TCR | Madison Kipp Corporation South Plant/Corporate | 3.9 TCR |
| NAICS-TCR | Generaldie castres, Machining | 3.9 TCR |
| STATE-SIZE | 972 - MKE - CSOC | 859 FTE |
| STATE-SIZE | 1855-WIMIL92 | 864 FTE |
| STATE-SIZE | Hudson School District | 854 FTE |
| STATE-SIZE | Versiti | 866 FTE |
| CITY-NEAR | Kohler Power Systems | 1,219 FTE |
| CITY-NEAR | Kohler Energy Mosel | 1,051 FTE |
| CITY-NEAR | Aurora Sheboygan Memorial Medical Center | 965 FTE |
| CITY-NEAR | Sheboygan | 893 FTE |
| NAT-TCR | 3909 Nw Oklahoma City | 3.9 TCR |
| NAT-TCR | 4638 Hybla Valley | 3.9 TCR |
| NAT-TCR | 5229 Mountain Home | 3.9 TCR |
| NAT-TCR | OSF Saint Anthony Medical Center | 3.9 TCR |
| NAT-SIZE | University Hospital and Clinics | 860 FTE |
| NAT-SIZE | Baltimore BWI | 860 FTE |
| NAT-SIZE | Suncoast Hotel Casino | 860 FTE |
| NAT-SIZE | QVC, Inc. (Florence) | 860 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.