Generator sets, prime mover (except turbine generator sets), manufacturing · Wisconsin

Kohler Power Systems

Sheboygan, WI · ~1,219 workers · 2 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Kohler Power Systems runs at 62% of its industry's injury rate - safer than the typical Generator sets, prime mover (except turbine generator sets), manufacturing workplace, earning a grade B.

Kohler Power Systems: 2.0 TCR = 62% of Generator sets, prime mover (except turbine generator sets), manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Kohler Power Systems safety composite

Kohler Power Systems scores strongest on total case rate (tcr) (safer than 53% of same-industry peers) and weakest on dart rate (safer than 48%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

51/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.04 per 100 workers

Safer than 53% of industry peers

DART rate
D 0.82 per 100 workers

Safer than 48% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.6

2016→2017

Kohler Power Systems injury rate improved

Kohler Power Systems's TCR fell 0.6 from 2.3 in 2016 to 1.8 in 2017. Peak filing year was 2016 at 2.3 TCR. In 2017, DART was 0.4× this establishment's average TCR (severity share of cases).

2016=2.3 · 2017=1.8

OSHA ITA Form 300A scorecard

Establishment book 335312 · Sheboygan, WI AT/BELOW-IND · LARGE

Grade B · TCR 2.0 · 62% of ind

  • DART 0.8 DART
  • RANK #6/21
  • PHOTO Moog Aspen Motion Te…
  • BOOK 2y book
  • INJ 35 inj
  • SIZE ~1,219 FTE

Nearest TCR peer: Moog Aspen Motion Technologies, Inc (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Kohler Power Systems in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Kohler Power Systems averages 2.0 TCR (62% of the Generator sets, prime mover (except turbine generator sets), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Kohler Power Systems TCR series: 2016=2.3 · 2017=1.8 · BLS 3.3

Where Kohler Power Systems falls in its industry

222 Generator sets, prime mover (e establishments

Safer than 53% of graded establishments in this industry, whose median TCR is 2.3.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 21 Generator sets, prime mover (e employers in Wisconsin.

Kohler Power Systems (1,219 employees, TCR 2.0) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 2.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 02468 Average employees Total Case Rate Kohler Power Systems
Kohler Power Systems (1,219 employees, TCR 2.0) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 2.3

Kohler Power Systems has more employees than the Generator sets, prime mover (except turb median and a lower injury rate than the industry's median TCR of 2.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2017 1.8 0.8 15 0 0
2016 2.3 0.9 20 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

335312 · WI · Sheboygan

222 Generator sets, prime mover (except turbine generator sets), manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 138 employers in Sheboygan, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Moog Aspen Motion Technologies, Inc 2.0 TCR
NAICS-TCR Nashville Motor Division 2.0 TCR
NAICS-TCR ABB 2.0 TCR
NAICS-TCR TSI 2.1 TCR
STATE-SIZE Amazon.com Services LLC - MKE5 1,215 FTE
STATE-SIZE Assembly Plant 1,230 FTE
STATE-SIZE Beloit Health System 1,206 FTE
STATE-SIZE ThedaCare Regional Medical Center- Neenah 1,201 FTE
CITY-NEAR Kohler Energy Mosel 1,051 FTE
CITY-NEAR Aurora Sheboygan Memorial Medical Center 965 FTE
CITY-NEAR Sheboygan 893 FTE
CITY-NEAR Kohler Company 875 FTE
NAT-TCR 30206-Capstone Delhaize Greencastle Pa 2.0 TCR
NAT-TCR Colonial SNF, LP D/B/A Colonial Pines 2.0 TCR
NAT-TCR Ricky's 72nd Street 2.0 TCR
NAT-TCR Saltwell Chip Mill 2.0 TCR
NAT-SIZE Palmetto Goodwill 1,219 FTE
NAT-SIZE 2904-SAS-NC 1,219 FTE
NAT-SIZE Prado Farm Labor Services Inc 1,219 FTE
NAT-SIZE Learjet Inc. - Wichita, Kansas 1,219 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.