Motor generator sets (except automotive, turbine generator sets) manufacturing · Wisconsin

Generac Power Systems, Inc.

Waukesha, WI · ~1,090 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.3
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Generac Power Systems, Inc. runs at 9% of its industry's injury rate - far safer than the typical Motor generator sets (except automotive, turbine generator sets) manufacturing workplace, earning a grade A.

Generac Power Systems, Inc.: 0.3 TCR = 9% of Motor generator sets (except automotive, turbine generator sets) manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Generac Power Systems, Inc. safety composite

Generac Power Systems, Inc. scores strongest on total case rate (tcr) (safer than 97% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

73/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.29 per 100 workers

Safer than 97% of industry peers

DART rate
C 0.09 per 100 workers

Safer than 63% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Generac Power Systems, Inc. held a steady TCR band

Generac Power Systems, Inc.'s TCR held near 0.2 from 0.2 in 2019 to 0.4 in 2023. In 2023, DART was 0.31× this establishment's average TCR (severity share of cases).

2019=0.2 · 2023=0.4

OSHA ITA Form 300A scorecard

Establishment book 335312 · Waukesha, WI AT/BELOW-IND · LARGE

Grade A · TCR 0.3 · 9% of ind

  • DART 0.1 DART
  • RANK #1/21
  • PHOTO Generac-Waukesha
  • BOOK 2y book
  • INJ 6 inj
  • SIZE ~1,090 FTE

Nearest TCR peer: Generac-Waukesha (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Generac Power Systems, Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Generac Power Systems, Inc. averages 0.3 TCR (9% of the Motor generator sets (except automotive, turbine generator sets) manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Generac Power Systems, Inc. TCR series: 2019=0.2 · 2023=0.4 · BLS 3.3

Where Generac Power Systems, Inc. falls in its industry

222 Motor generator sets (except a establishments

Safer than 97% of graded establishments in this industry, whose median TCR is 2.3.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 21 Motor generator sets (except a employers in Wisconsin.

Generac Power Systems, Inc. (1,090 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 2.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 02468 Average employees Total Case Rate Generac Power Systems, Inc.
Generac Power Systems, Inc. (1,090 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 2.3

Generac Power Systems, Inc. has more employees than the Motor generator sets (except automotive, median and a lower injury rate than the industry's median TCR of 2.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 0.4 0.1 4 0 0
2019 0.2 0.2 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

335312 · WI · Waukesha

222 Motor generator sets (except automotive, turbine generator sets) manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 285 employers in Waukesha, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Generac-Waukesha 0.3 TCR
NAICS-TCR Fort Smith - 5711 RS Boreham Jr Street 0.2 TCR
NAICS-TCR BorgWarner Indiana Technical Center 0.2 TCR
NAICS-TCR Cummins Onan 0.4 TCR
STATE-SIZE US - Supply Chain : 0780 1,087 FTE
STATE-SIZE Roehl Refrigerated Transport 1,085 FTE
STATE-SIZE Plexus Manufacturing Solutions - Neenah 1,097 FTE
STATE-SIZE WIAPP014 ASCENSION NE WI - ST ELIZABETH CAMPUS 1,082 FTE
CITY-NEAR Waukesha Memorial Hospital 2,210 FTE
CITY-NEAR GEHC : Waukesha WI (WSO), HCS 1,384 FTE
CITY-NEAR ProHealth Care 994 FTE
CITY-NEAR ProHealth Care Medical Associates 920 FTE
NAT-TCR Alaska Court System (13) 0.3 TCR
NAT-TCR Dept. of Revenue (6) 0.3 TCR
NAT-TCR Gasconade Manor Nursing Home 0.3 TCR
NAT-TCR Renco Electronics, Inc. 0.3 TCR
NAT-SIZE Kubota Industrial Equipment 1,090 FTE
NAT-SIZE Horseshoe Baltimore Maryland Casino 1,090 FTE
NAT-SIZE Methodist Hospital of Sacramento 1,090 FTE
NAT-SIZE Minnesota Department of Health 1,090 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.