Hot forgings made from purchased iron or steel, unfinished · South Carolina

Gerdau Lancaster Rail Products

Lancaster, SC · ~44 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Gerdau Lancaster Rail Products runs at 153% of its industry's injury rate - more dangerous than the typical Hot forgings made from purchased iron or steel, unfinished workplace, earning a grade D.

Gerdau Lancaster Rail Products: 5.1 TCR = 153% of Hot forgings made from purchased iron or steel, unfinished BLS 3.3 · 7y Form 300A (see methodology below)

Gerdau Lancaster Rail Products safety composite

Gerdau Lancaster Rail Products scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 12%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 5.06 per 100 workers

Safer than 49% of industry peers

DART rate
F 7.83 per 100 workers

Safer than 12% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Gerdau Lancaster Rail Products: 5.6 → 11.7 TCR

Peak year 2024 @ 11.7 TCR · DART/TCR 1.55× in 2024

Gerdau Lancaster Rail Products's TCR rose 6.2 from 5.6 in 2018 to 11.7 in 2024. In 2024, DART was 1.55× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332111 · Lancaster, SC ABOVE-IND · SMALL

Grade D · TCR 5.1 · 153% of ind

  • DART 7.8 DART
  • RANK #4/4
  • PHOTO Pearce Foundry
  • BOOK 7y book
  • INJ 12 inj
  • SIZE ~44 FTE

Nearest TCR peer: Pearce Foundry (0.0 TCR gap)

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Gerdau Lancaster Rail Products in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Gerdau Lancaster Rail Products averages 5.1 TCR (153% of the Hot forgings made from purchased iron or steel, unfinished BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Gerdau Lancaster Rail Products TCR series: 2018=5.6 · 2019=0 · 2020=2.3 · 2021=0 · 2022=4.4 · 2023=11.4 · 2024=11.7 · BLS 3.3

Where Gerdau Lancaster Rail Products falls in its industry

241 Hot forgings made from purchas establishments

Safer than 49% of graded establishments in this industry, whose median TCR is 5.0.

More dangerous than peersSafer than peers

Narrower to South Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 4 Hot forgings made from purchas employers in South Carolina.

Gerdau Lancaster Rail Products (44 employees, TCR 5.1) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 5.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 051015 Average employees Total Case Rate Gerdau Lancaster Rail Products
Gerdau Lancaster Rail Products (44 employees, TCR 5.1) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 5.0

Gerdau Lancaster Rail Products has fewer employees than the Hot forgings made from purchased iron or median and a higher injury rate than the industry's median TCR of 5.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 11.7 7.8 6 0 0
2023 11.4 4.6 1 4 0
2022 4.4 0.0 2 0 0
2021 0.0 0.0 0 0 0
2020 2.3 0.0 1 0 0
2019 0.0 0.0 0 0 0
2018 5.6 0.0 2 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

332111 · SC · Lancaster

241 Hot forgings made from purchased iron or steel, unfinished employers nationwide with a credible TCR · 7,610 rated employers in South Carolina with headcount on file · 51 employers in Lancaster, SC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Pearce Foundry 5.1 TCR
NAICS-TCR Lodge Manufacturing 5.0 TCR
NAICS-TCR Marshalltown - Arkansas Facilities 5.0 TCR
NAICS-TCR Gauthier Industries Inc 5.1 TCR
STATE-SIZE 6728-00030023-26 44 FTE
STATE-SIZE Lee Steam Station 44 FTE
STATE-SIZE Lake Marion Maintenance 44 FTE
STATE-SIZE METRO COLUMBIA CREW QUARTERS 44 FTE
CITY-NEAR Morningside of Lancaster 1,568 FTE
CITY-NEAR Lancaster County Government 1,009 FTE
CITY-NEAR Nutramax Laboratories Inc. 592 FTE
CITY-NEAR Nutramax SC1 375 FTE
NAT-TCR Portage 10187 5.1 TCR
NAT-TCR Hillsboro 10126 5.1 TCR
NAT-TCR Panst - New Stanton 5.1 TCR
NAT-TCR Ctdan - Danbury 5.1 TCR
NAT-SIZE Brookdale East Wichita 44 FTE
NAT-SIZE Industrial Plating, Inc 44 FTE
NAT-SIZE Stock Yards St. Louis 44 FTE
NAT-SIZE Stock Yards Phoenix 44 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.