Gerdau Lancaster Rail Products
Open-data reference.
LANCASTER, SC | Hot forgings made from purchased iron or steel, unfinished
~44 avg employees | 7 years of OSHA data
Gerdau Lancaster Rail Products has an average TCR of 5.1, which is 153% of the industry average (3.3) for Hot forgings made from purchased iron or steel, unfinished. This is worse than average.
Safety Insights for Gerdau Lancaster Rail Products
Gerdau Lancaster Rail Products operates an establishment with approximately 44 full-time equivalent workers in LANCASTER, SC, classified under the Hot forgings made from purchased iron or steel, unfinished industry (NAICS 332111). Across 7 years of mandatory OSHA Injury Tracking Application (ITA) reporting, this employer has accumulated 12 recordable injuries, 5 occupational illnesses, and 0 workplace fatalities. The average Total Case Rate (TCR) of 5.1 injuries per 100 full-time workers per year provides the anchor metric for the D letter grade (Poor Safety Record).
Benchmarked against the Bureau of Labor Statistics industry average of 3.3 for Hot forgings made from purchased iron or steel, unfinished, Gerdau Lancaster Rail Products's workforce experiences 153% of the typical injury burden. This ratio matters because TCR already normalizes for hours worked — a 200,000-hour exposure base equals roughly 100 full-time workers — so establishments with very different headcounts can be compared directly. A TCR above the benchmark flags a higher-than-typical risk profile for jobseekers, insurers, and enforcement agencies to examine.
Multi-year trend analysis is the single most reliable signal here: a one-year spike could reflect a single severe event, whereas sustained elevation across 7 reporting cycles points to systemic hazard exposure. Readers evaluating Gerdau Lancaster Rail Products as an employer, contractor, investment, or regulatory target should examine the yearly DART rate (days away, restricted, or transferred), the fatality count of 0, and any year-over-year deterioration shown in the table below. All figures come directly from employer-submitted OSHA Form 300A summaries — there is no modeling, estimation, or third-party adjustment layered on top of the government data.
Verify This Employer with OSHA
All injury, illness, and fatality figures on this page are sourced from Gerdau Lancaster Rail Products's own mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source — name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor — OSHA Establishment-Specific Injury and Illness Data. NAICS 332111 — Hot forgings made from purchased iron or steel, unfinished.
DART Rate — Transparent Calculation (2024)
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
4 DART incidents × 200,000 ÷ 102,223 hours worked = 7.83 DART
Methodology: 29 CFR 1904 — OSHA Form 300A recordkeeping
Cross-Validating Context — Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Gerdau Lancaster Rail Products (this establishment) | 5.06 | OSHA ITA Form 300A, 7-year avg |
| Forgings made from purchased iron or steel, unfinished industry avg | 3.30 | BLS IIF, NAICS 332111 |
| South Carolina state avg (all industries) | 12.93 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics — Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Gerdau Lancaster Rail Products to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 6 reportable incidents · 6 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2023: 5 reportable incidents · 1 injuries, 4 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2022: 2 reportable incidents · 2 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2021: 0 reportable incidents · 0 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2020: 1 reportable incidents · 1 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2019: 0 reportable incidents · 0 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2018: 3 reportable incidents · 2 injuries, 1 illnesses, 0 fatalities — OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) — inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 11.7 | 7.8 | 6 | 0 | 0 |
| 2023 | 11.4 | 4.6 | 1 | 4 | 0 |
| 2022 | 4.4 | 0.0 | 2 | 0 | 0 |
| 2021 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2020 | 2.3 | 0.0 | 1 | 0 | 0 |
| 2019 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2018 | 5.6 | 0.0 | 2 | 1 | 0 |
Frequently Asked Questions
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