Air-conditioners, motor vehicle, manufacturing · Ohio

Hanon Systems USA, LLC

Name: Hanon Systems USA, LLC Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Carey, OH · ~249 workers · 6 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

B
Good Safety Record: 2.8
Avg TCR: 5.4
Industry avg: 0
Fatalities

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The verdict

Hanon Systems USA, LLC runs at 52% of its industry's injury rate - safer than the typical Air-conditioners, motor vehicle, manufacturing workplace, earning a grade B.

Hanon Systems USA, LLC: 2.8 TCR = 52% of Air-conditioners, motor vehicle, manufacturing BLS 5.4 · 6y Form 300A (see methodology below)

Hanon Systems USA, LLC safety composite

Hanon Systems USA, LLC scores strongest on dart rate (safer than 66% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

59/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): C 2.8 per 100 workers

Safer than 57% of industry peers
DART rate: C 0.75 per 100 workers

Safer than 66% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.9

2017→2024

Hanon Systems USA, LLC injury rate improved

Hanon Systems USA, LLC's TCR fell 3.9 from 5.2 in 2017 to 1.2 in 2024. Peak filing year was 2021 at 5.3 TCR. In 2024, DART was 0.27× this establishment's average TCR (severity share of cases).

2017=5.2 · 2018=2.1 · 2019=0.4 · 2021=5.3 · 2022=2.6 · 2024=1.2

OSHA ITA Form 300A scorecard

Establishment book 336390 · Carey, OH AT/BELOW-IND · MID

Grade B · TCR 2.8 · 52% of ind

DART 0.8 DART
RANK #34/91
PHOTO Thule Group
BOOK 6y book
INJ 37 inj
SIZE ~249 FTE

Nearest TCR peer: Thule Group (0.0 TCR gap)

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This site

2.8
Thule Group

2.8
Motherson Elec

2.8
Valeo North Am

2.8
Vuteq

2.8

What this shows Hanon Systems USA, LLC averages 2.8 TCR (52% of the Air-conditioners, motor vehicle, manufacturing BLS benchmark).

Hanon Systems USA, LLC TCR series: 2017=5.2 · 2018=2.1 · 2019=0.4 · 2021=5.3 · 2022=2.6 · 2024=1.2 · BLS 5.4

Where Hanon Systems USA, LLC falls in its industry

772 Air-conditioners, motor vehicl establishments

Safer than 57% of graded establishments in this industry, whose median TCR is 3.2.

Grade B

More dangerous than peersSafer than peers

Narrower to Ohio alone (the establishments it most directly competes with for workers and contracts): ranked #34 safest of 91 Air-conditioners, motor vehicl employers in Ohio.

Hanon Systems USA, LLC (249 employees, TCR 2.8) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

Hanon Systems USA, LLC has more employees than the Air-conditioners, motor vehicle, manufac median and a lower injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses
2024	1.2	0.8	5	0
2022	2.6	0.0	7	1
2021	5.3	4.9	14	0
2019	0.4	0.4	6	0
2018	2.1	2.1	3	0
2017	5.2	5.2	2	0

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · OH · Carey

772 Air-conditioners, motor vehicle, manufacturing employers nationwide with a credible TCR · 22,650 rated employers in Ohio with headcount on file · 10 employers in Carey, OH · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Thule Group	SEYMOUR, CT	2.8 TCR
NAICS-TCR	Motherson Electroplating US	NORTHPORT, AL	2.8 TCR
NAICS-TCR	Valeo North America	GREENSBURG, IN	2.8 TCR
NAICS-TCR	Vuteq	MADISON, AL	2.8 TCR
STATE-SIZE	Dunbar Mechanical Inc.	TOLEDO	249 FTE
STATE-SIZE	Cristal USA, Inc. Plant 1	ASHTABULA	249 FTE
STATE-SIZE	Voss Industries, LLC	BEREA	249 FTE
STATE-SIZE	Miba Bearings US, LLC	MCCONNELSVILLE	249 FTE
CITY-NEAR	Continental Structural Plastics - Carey	Carey	912 FTE
CITY-NEAR	Teijin Automotive Technologies, Inc	Carey	869 FTE
CITY-NEAR	Continental Structural Plastics	Carey	821 FTE
CITY-NEAR	Vaughn Industries, LLC Carey	Carey	640 FTE
NAT-TCR	Willowbrook	Willowbrook, IL	2.8 TCR
NAT-TCR	Kalamazoo, Mi Hexacomb	Kalamazoo, MI	2.8 TCR
NAT-TCR	Gray Trucking Inc	Beverly, NJ	2.8 TCR
NAT-TCR	SHAW Construction Corp	Yorktown, VA	2.8 TCR
NAT-SIZE	CrownQuest Operating, LLC	Midland, TX	249 FTE
NAT-SIZE	Autoform Tool & Manufacturing, LLC	Angola, IN	249 FTE
NAT-SIZE	Mainspring Energy Headquarters	Menlo Park, CA	249 FTE
NAT-SIZE	Chandler Hall Health Services	Newtown, PA	249 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022, 2021, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.