Belt conveyor systems manufacturing · South Dakota

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors

Sioux Falls, SD · ~105 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.0
Avg TCR
3.3
Industry avg
0
Fatalities

The verdict

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors runs at 273% of its industry's injury rate - far more dangerous than the typical Belt conveyor systems manufacturing workplace, earning a grade F.

F
Failing Safety Record
9.0
avg TCR · per 100 workers
3.3
industry benchmark (BLS)
60
recordable injuries tracked

Grade compares Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's OSHA Total Case Rate of 9.0 to the Belt conveyor systems manufacturing BLS benchmark of 3.3 (273% of benchmark) across 6 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.

Injury rate over time

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's yearly Total Case Rate, against the 3.3 industry benchmark.

05101520 201620172019202020222023 63.3 Industry benchmarkHansen Manufacturing Corp d/b/a Hi Roller Conveyors TCR
Total Case Rate (recordable injuries per 100 full-time workers), OSHA ITA Form 300A. Industry benchmark: BLS IIF, NAICS 333922.

Where Hansen Manufacturing Corp d/b/a Hi Roller Conveyors falls in its industry

412 Belt conveyor systems manufact establishments

Safer than 8% of graded establishments in this industry, whose median TCR is 3.0.

More dangerous than peersSafer than peers

Trend analysis for Hansen Manufacturing Corp d/b/a Hi Roller Conveyors

Between 2016 and 2023, Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's Total Case Rate improved from 8.3 to 6.0 recordable injuries per 100 full-time workers, a 27% decrease across 7 years of OSHA reporting.

The safest year on record was 2022, at a TCR of 1.3, while 2020 saw the highest rate, at 16.7, a spread of 15.5 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.

Summed across those 6 reporting years, Hansen Manufacturing Corp d/b/a Hi Roller Conveyors recorded 60 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 6-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.

Verify This Employer with OSHA

The 60 injuries, 5 illnesses shown on this page for Hansen Manufacturing Corp d/b/a Hi Roller Conveyors are sourced from its own 6 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.

Verify on OSHA Establishment Search

Source: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 333922 - Belt conveyor systems manufacturing.

DART Rate, Transparent Calculation (2023)

What is the DART rate formula?

DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.

4 DART incidents × 200,000 ÷ 232,960 hours worked = 3.43 DART

Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping

Cross-Validating Context, Establishment vs Industry vs State

Benchmark TCR Source
Hansen Manufacturing Corp d/b/a Hi Roller Conveyors (this establishment) 9.01 OSHA ITA Form 300A, 6-year avg
Belt conveyor systems manufacturing industry avg 3.30 BLS IIF, NAICS 333922
South Dakota state avg (all industries) 5.84 OSHA ITA, state-level rollup

Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program

Reportable Incident Timeline

Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Hansen Manufacturing Corp d/b/a Hi Roller Conveyors to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.

Source: OSHA Inspection Information System (IMIS) - inspection case-number records

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 6.0 3.4 7 0 0
2022 1.3 0.7 13 0 0
2020 16.7 10.8 9 5 0
2019 11.0 5.5 12 0 0
2017 10.7 7.8 11 0 0
2016 8.3 6.2 8 0 0

What this grade means for you

Use this grade as a relative read on Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's reported OSHA injury record versus its Belt conveyor systems manufacturing peers, not a verdict on whether any single site is safe today.

  • At 273% of the Belt conveyor systems manufacturing benchmark, Hansen Manufacturing Corp d/b/a Hi Roller Conveyors reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
  • Judge this record against the wider Belt conveyor systems manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
  • Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another

Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.

Frequently Asked Questions

What is Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's safety grade?
Hansen Manufacturing Corp d/b/a Hi Roller Conveyors has a safety grade of F (Failing Safety Record). This grade is based on their average Total Case Rate (TCR) of 9.0 compared to the BLS industry benchmark of 3.3 for Belt conveyor systems manufacturing.
How many injuries has Hansen Manufacturing Corp d/b/a Hi Roller Conveyors reported?
Hansen Manufacturing Corp d/b/a Hi Roller Conveyors has reported 60 total injuries and 0 fatalities across 6 years of OSHA data (2023, 2022, 2020, 2019, 2017, 2016). This data comes from mandatory OSHA Injury Tracking Application (ITA) reports.

Similar Employers

Matched by safety record across the industry, by workforce size within South Dakota, and by nearby establishments in Sioux Falls - a different peer set than the category browse links below.

Similar TCR (~9.0)

Similar size (~105 workers)

Nearby in Sioux Falls

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2020, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details. Retrieved and formatted by PlainSafetyScore Editorial

Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.