Belt conveyor systems manufacturing · South Dakota

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors

Sioux Falls, SD · ~105 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors runs at 273% of its industry's injury rate - far more dangerous than the typical Belt conveyor systems manufacturing workplace, earning a grade F.

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors: 9.0 TCR = 273% of Belt conveyor systems manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors safety composite

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 9%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

23/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 9.01 per 100 workers

Safer than 9% of industry peers

DART rate
F 3.43 per 100 workers

Safer than 18% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.3

2016→2023

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors injury rate improved

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors's TCR fell 2.3 from 8.3 in 2016 to 6.0 in 2023. Peak filing year was 2020 at 16.7 TCR. In 2023, DART was 0.38× this establishment's average TCR (severity share of cases).

2016=8.3 · 2017=10.7 · 2019=11.0 · 2020=16.7 · 2022=1.3 · 2023=6.0

OSHA ITA Form 300A scorecard

Establishment book 333922 · Sioux Falls, SD ABOVE-IND · MID

Grade F · TCR 9.0 · 273% of ind

  • DART 3.4 DART
  • RANK P9
  • PHOTO Conveyor
  • BOOK 6y book
  • INJ 60 inj
  • SIZE ~105 FTE

Nearest TCR peer: Conveyor (0.0 TCR gap)

Read with this employer → · Industry book → · South Dakota employers → · Look up another →

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Hansen Manufacturing Corp d/b/a Hi Roller Conveyors averages 9.0 TCR (273% of the Belt conveyor systems manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors TCR series: 2016=8.3 · 2017=10.7 · 2019=11 · 2020=16.7 · 2022=1.3 · 2023=6 · BLS 3.3

Where Hansen Manufacturing Corp d/b/a Hi Roller Conveyors falls in its industry

361 Belt conveyor systems manufact establishments

Safer than 9% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers
Hansen Manufacturing Corp d/b/a Hi Roller Conveyors (105 employees, TCR 9.0) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 024681012 Average employees Total Case Rate Hansen Manufacturing Corp d/b/a Hi Roller Conveyors
Hansen Manufacturing Corp d/b/a Hi Roller Conveyors (105 employees, TCR 9.0) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.5

Hansen Manufacturing Corp d/b/a Hi Roller Conveyors has more employees than the Belt conveyor systems manufacturing median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 6.0 3.4 7 0 0
2022 1.3 0.7 13 0 0
2020 16.7 10.8 9 5 0
2019 11.0 5.5 12 0 0
2017 10.7 7.8 11 0 0
2016 8.3 6.2 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333922 · SD · Sioux Falls

361 Belt conveyor systems manufacturing employers nationwide with a credible TCR · 1,778 rated employers in South Dakota with headcount on file · 542 employers in Sioux Falls, SD · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Conveyor 9.0 TCR
NAICS-TCR Ashland Conveyor Products 9.0 TCR
NAICS-TCR Webster Industries 9.1 TCR
NAICS-TCR Orthman Conveying Systems 9.1 TCR
STATE-SIZE Soukup Construction 105 FTE
STATE-SIZE Krier & Blain Inc. 105 FTE
STATE-SIZE 6400-SWY 0005 0583 105 FTE
STATE-SIZE United Living Community 105 FTE
CITY-NEAR SD,Sioux Falls-Medical Center Campus-General Medical And Surgical Hospitals 6,424 FTE
CITY-NEAR SD,SIOUX FALLS - Medical Center Campus - General Medical and Surgical Hospitals 4,818 FTE
CITY-NEAR Smithfield Foods 3,459 FTE
CITY-NEAR Avera McKennan Hospital 3,312 FTE
NAT-TCR Armstrong Garden Centers 737 9.0 TCR
NAT-TCR Delta Automotive Services, Inc. 9.0 TCR
NAT-TCR Saint Therese of New Hope 9.0 TCR
NAT-TCR Ponca City Discount Food 419 9.0 TCR
NAT-SIZE Alsuma Mtr and Substation 105 FTE
NAT-SIZE Patrick Henry Family YMCA 105 FTE
NAT-SIZE Omix-ADA 105 FTE
NAT-SIZE Times Supermarket Kahala 105 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2020, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.