Aluminum ingot and other primary aluminum production shapes made from bauxite or alumina · Washington

Intalco Aluminum LLC

Ferndale, WA · ~115 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Intalco Aluminum LLC runs at 47% of its industry's injury rate - far safer than the typical Aluminum ingot and other primary aluminum production shapes made from bauxite or alumina workplace, earning a grade A.

Intalco Aluminum LLC: 1.5 TCR = 47% of Aluminum ingot and other primary aluminum production shapes made from bauxite or alumina BLS 3.3 · 4y Form 300A (see methodology below)

Intalco Aluminum LLC safety composite

Intalco Aluminum LLC scores strongest on dart rate (safer than 88% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

77/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.54 per 100 workers

Safer than 82% of industry peers

DART rate
B 0 per 100 workers

Safer than 88% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−6.2

2020→2023

Intalco Aluminum LLC injury rate improved

Intalco Aluminum LLC's TCR fell 6.2 from 6.2 in 2020 to 0.0 in 2023. Peak filing year was 2020 at 6.2 TCR. In 2023, DART was 0× this establishment's average TCR (severity share of cases).

2020=6.2 · 2021=0.0 · 2022=0.0 · 2023=0.0

OSHA ITA Form 300A scorecard

Establishment book 331313 · Ferndale, WA AT/BELOW-IND · MID

Grade A · TCR 1.5 · 47% of ind

  • DART 0.0 DART
  • RANK P82
  • PHOTO Century Aluminum Mt.…
  • BOOK 4y book
  • INJ 18 inj
  • SIZE ~115 FTE

Nearest TCR peer: Century Aluminum Mt. Holly (0.1 TCR gap)

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Intalco Aluminum LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Intalco Aluminum LLC averages 1.5 TCR (47% of the Aluminum ingot and other primary aluminum production shapes made from bauxite or alumina BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Intalco Aluminum LLC TCR series: 2020=6.2 · 2021=0 · 2022=0 · 2023=0 · BLS 3.3

Where Intalco Aluminum LLC falls in its industry

49 Aluminum ingot and other prima establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers
Intalco Aluminum LLC (115 employees, TCR 1.5) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 024681012 Average employees Total Case Rate Intalco Aluminum LLC
Intalco Aluminum LLC (115 employees, TCR 1.5) among 29 same-industry peers, split at the industry median of 120 employees and a TCR of 3.4

Intalco Aluminum LLC has fewer employees than the Aluminum ingot and other primary aluminu median and a lower injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 6.2 2.1 18 11 0

OSHA ITA peer cross-reference

Establishment peer ledger

331313 · WA · Ferndale

49 Aluminum ingot and other primary aluminum production shapes made from bauxite or alumina employers nationwide with a credible TCR · 10,147 rated employers in Washington with headcount on file · 51 employers in Ferndale, WA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Century Aluminum Mt. Holly 1.5 TCR
NAICS-TCR AFE Massena Operations 1.5 TCR
NAICS-TCR Total Structures, Inc. 1.7 TCR
NAICS-TCR Century Aluminum Sebree LLC 1.7 TCR
STATE-SIZE C/P Pacific Glacier 115 FTE
STATE-SIZE FV Ocean Rover 115 FTE
STATE-SIZE Gold Crown Nursery, LLC 115 FTE
STATE-SIZE NORTH STAR Vessel LLC 115 FTE
CITY-NEAR Silver Reef Hotel Casino and Spa 640 FTE
CITY-NEAR Cascade Dafo, Inc 282 FTE
CITY-NEAR Phillips 66 Ferndale Refinery 279 FTE
CITY-NEAR Western Refinery Services, Inc 234 FTE
NAT-TCR Numet 1.5 TCR
NAT-TCR Cell Culture Company LLC 1.5 TCR
NAT-TCR Frequency Electronics Inc 1.5 TCR
NAT-TCR Conrad, Ia 1.5 TCR
NAT-SIZE Prairie Manor Nursing Home 115 FTE
NAT-SIZE Counter Culture Coffee, Inc. 115 FTE
NAT-SIZE Lakewood Senior Living,Drums ,LLC d/b/a/ Fritzingertown Senior Living Commuity 115 FTE
NAT-SIZE Davis Motor Crane Service, Inc. 115 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021, 2020. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.