Flexible packaging, plastics film, manufacturing · Wisconsin

Interflex Group Merrill Facility

Merrill, WI · ~82 workers · 5 years of OSHA Injury Tracking Application data.

C
Average Safety Record
2.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Interflex Group Merrill Facility runs at 87% of its industry's injury rate - about level with the typical Flexible packaging, plastics film, manufacturing workplace, earning a grade C.

Interflex Group Merrill Facility: 2.9 TCR = 87% of Flexible packaging, plastics film, manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

Interflex Group Merrill Facility safety composite

Interflex Group Merrill Facility scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 19%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

36/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.88 per 100 workers

Safer than 41% of industry peers

DART rate
F 3.38 per 100 workers

Safer than 19% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Interflex Group Merrill Facility: 2.8 → 3.4 TCR

Peak year 2021 @ 3.5 TCR · DART/TCR 1.17× in 2024

Interflex Group Merrill Facility's TCR rose 0.6 from 2.8 in 2019 to 3.4 in 2024. Peak filing year was 2021 at 3.5 TCR. In 2024, DART was 1.17× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326112 · Merrill, WI AT/BELOW-IND · SMALL

Grade C · TCR 2.9 · 87% of ind

  • DART 3.4 DART
  • RANK #32/50
  • PHOTO TC Transcontinental …
  • BOOK 5y book
  • INJ 12 inj
  • SIZE ~82 FTE

Nearest TCR peer: TC Transcontinental Lenexa (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Interflex Group Merrill Facility in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Interflex Group Merrill Facility averages 2.9 TCR (87% of the Flexible packaging, plastics film, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Interflex Group Merrill Facility TCR series: 2019=2.8 · 2020=2.4 · 2021=3.5 · 2022=2.4 · 2024=3.4 · BLS 3.3

Where Interflex Group Merrill Facility falls in its industry

396 Flexible packaging, plastics f establishments

Safer than 41% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #32 safest of 50 Flexible packaging, plastics f employers in Wisconsin.

Interflex Group Merrill Facility (82 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 05101520 Average employees Total Case Rate Interflex Group Merrill Facility
Interflex Group Merrill Facility (82 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4

Interflex Group Merrill Facility has fewer employees than the Flexible packaging, plastics film, manuf median and a higher injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.4 3.4 3 0 0
2022 2.4 2.4 2 0 0
2021 3.5 3.5 3 0 0
2020 2.4 2.4 2 0 0
2019 2.8 1.4 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326112 · WI · Merrill

396 Flexible packaging, plastics film, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 49 employers in Merrill, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR TC Transcontinental Lenexa 2.9 TCR
NAICS-TCR Tremonton 2.9 TCR
NAICS-TCR Amcor 2.9 TCR
NAICS-TCR PacTec Inc 2.8 TCR
STATE-SIZE Van Der Geest Dairy Cattle, Inc. 82 FTE
STATE-SIZE United Pride Dairy LLC 82 FTE
STATE-SIZE Ebert Enterprises 82 FTE
STATE-SIZE Alma 82 FTE
CITY-NEAR Merrill Area Public Schools 440 FTE
CITY-NEAR WM 1366 240 FTE
CITY-NEAR 1366 224 FTE
CITY-NEAR Weinbrenner Shoe Company, INC. - Merrill 200 FTE
NAT-TCR CSP Conway 2.9 TCR
NAT-TCR East Operations Center 2.9 TCR
NAT-TCR Ferguson Fire & Fabrication Inc: TX Mansfield-800 S 4th Ave 2.9 TCR
NAT-TCR Mechanicsburg (Carlisle) 2.9 TCR
NAT-SIZE Kre-Bsl Husky Robbins Brook Operation LLC 82 FTE
NAT-SIZE Kre-Bsl Husky Worcester Operation LLC 82 FTE
NAT-SIZE Riverview Landing 82 FTE
NAT-SIZE Civic Center 82 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.