Manufacturing · Alabama

Johnson Controls

Madison, AL · ~100 workers · 3 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Johnson Controls runs at 28% of its industry's injury rate - far safer than the typical Manufacturing workplace, earning a grade A.

Johnson Controls: 0.9 TCR = 28% of Manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Johnson Controls safety composite

Johnson Controls scores strongest on total case rate (tcr) (safer than 84% of same-industry peers) and weakest on dart rate (safer than 48%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

63/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 0.91 per 100 workers

Safer than 84% of industry peers

DART rate
D 0.86 per 100 workers

Safer than 48% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Johnson Controls: 0.0 → 0.9 TCR

Peak year 2022 @ 1.9 TCR · DART/TCR 0.95× in 2023

Johnson Controls's TCR rose 0.9 from 0.0 in 2018 to 0.9 in 2023. Peak filing year was 2022 at 1.9 TCR. In 2023, DART was 0.95× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333999 · Madison, AL AT/BELOW-IND · MID

Grade A · TCR 0.9 · 28% of ind

  • DART 0.9 DART
  • RANK P84
  • PHOTO ATS Test and Assembl…
  • BOOK 3y book
  • INJ 1 inj
  • SIZE ~100 FTE

Nearest TCR peer: ATS Test and Assembly Inc. (Wixom) (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

Johnson Controls in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Johnson Controls averages 0.9 TCR (28% of the Manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Johnson Controls TCR series: 2018=0 · 2022=1.9 · 2023=0.9 · BLS 3.3

Where Johnson Controls falls in its industry

242 Manufacturing establishments

Safer than 84% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers
Johnson Controls (100 employees, TCR 0.9) among 29 same-industry peers, split at the industry median of 81 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 0102030 Average employees Total Case Rate Johnson Controls
Johnson Controls (100 employees, TCR 0.9) among 29 same-industry peers, split at the industry median of 81 employees and a TCR of 2.5

Johnson Controls has more employees than the Manufacturing median and a lower injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 0.9 0.9 1 0 0
2022 1.9 0.9 0 2 0
2018 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333999 · AL · Madison

242 Manufacturing employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 131 employers in Madison, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR ATS Test and Assembly Inc. (Wixom) 0.9 TCR
NAICS-TCR Pentair Conroe 0.9 TCR
NAICS-TCR Tridim Filter Belleville 0.9 TCR
NAICS-TCR 129014 - Jet Shop 0.9 TCR
STATE-SIZE CAM Industrial Solutions @ Sabic Burkville 100 FTE
STATE-SIZE Mrs. Stratton's Salads 100 FTE
STATE-SIZE Samoset 100 FTE
STATE-SIZE Tara Manufacturing Company Inc 100 FTE
CITY-NEAR Mazda Toyota Manufacturing USA Inc 4,226 FTE
CITY-NEAR Mazda Toyota Manufacturing, U.S.A., Inc. 1,881 FTE
CITY-NEAR Polaris Industries 1,604 FTE
CITY-NEAR 0580 - Huntsville DC 1,312 FTE
NAT-TCR Flowserve Beaumont Texas Pump Shop 0.9 TCR
NAT-TCR Wawanesa General Insurance Company 0.9 TCR
NAT-TCR Owens Corning 0.9 TCR
NAT-TCR Horizon Services Corporation 0.9 TCR
NAT-SIZE Paul House and Healthcare Center 100 FTE
NAT-SIZE The Providence Group of GA 100 FTE
NAT-SIZE American Red Cross - 1955 Monroe Dr Ne 100 FTE
NAT-SIZE WESTPAC LABS Central 100 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2018. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.