Aluminum bar made by extruding purchased aluminum · Arizona
Kaiser Aluminum Alexco, LLC
Chandler, AZ · ~172 workers · 6 years of OSHA Injury Tracking Application data.
- C
- Average Safety Record
- 3.4
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Kaiser Aluminum Alexco, LLC runs at 102% of its industry's injury rate - about level with the typical Aluminum bar made by extruding purchased aluminum workplace, earning a grade C.
- C
- Average Safety Record
- 3.4
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 36
- recordable injuries tracked
Grade compares Kaiser Aluminum Alexco, LLC's OSHA Total Case Rate of 3.4 to the Aluminum bar made by extruding purchased aluminum BLS benchmark of 3.3 (102% of benchmark) across 6 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Kaiser Aluminum Alexco, LLC's yearly Total Case Rate, against the 3.3 industry benchmark.
Where Kaiser Aluminum Alexco, LLC falls in its industry
208 Aluminum bar made by extruding establishmentsSafer than 42% of graded establishments in this industry, whose median TCR is 2.8.
Narrower to Arizona alone (the establishments it most directly competes with for workers and contracts): ranked #9 safest of 10 Aluminum bar made by extruding employers in Arizona.
Trend analysis for Kaiser Aluminum Alexco, LLC
Between 2016 and 2023, Kaiser Aluminum Alexco, LLC's Total Case Rate worsened from 0.4 to 4.0 recordable injuries per 100 full-time workers, a 814% increase across 7 years of OSHA reporting.
The safest year on record was 2016, at a TCR of 0.4, while 2022 saw the highest rate, at 6.1, a spread of 5.6 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 6 reporting years, Kaiser Aluminum Alexco, LLC recorded 36 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 6-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 36 injuries, 2 illnesses shown on this page for Kaiser Aluminum Alexco, LLC are sourced from its own 6 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 331318 - Aluminum bar made by extruding purchased aluminum.
DART Rate, Transparent Calculation (2023)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
6 DART incidents × 200,000 ÷ 448,064 hours worked = 2.68 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Kaiser Aluminum Alexco, LLC (this establishment) | 3.35 | OSHA ITA Form 300A, 6-year avg |
| Aluminum bar made by extruding purchased aluminum industry avg | 3.30 | BLS IIF, NAICS 331318 |
| Arizona state avg (all industries) | 4.73 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Kaiser Aluminum Alexco, LLC to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2023: 9 reportable incidents · 9 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 11 reportable incidents · 10 injuries, 1 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2021: 4 reportable incidents · 3 injuries, 1 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2020: 5 reportable incidents · 5 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 8 reportable incidents · 8 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2016: 1 reportable incidents · 1 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2023 | 4.0 | 2.7 | 9 | 0 | 0 |
| 2022 | 6.1 | 3.9 | 10 | 1 | 0 |
| 2021 | 2.7 | 2.0 | 3 | 1 | 0 |
| 2020 | 2.8 | 1.7 | 5 | 0 | 0 |
| 2017 | 4.1 | 2.5 | 8 | 0 | 0 |
| 2016 | 0.4 | 0.4 | 1 | 0 | 0 |
What this grade means for you
Use this grade as a relative read on Kaiser Aluminum Alexco, LLC's reported OSHA injury record versus its Aluminum bar made by extruding purchased aluminum peers, not a verdict on whether any single site is safe today.
- At 102% of the Aluminum bar made by extruding purchased aluminum benchmark, Kaiser Aluminum Alexco, LLC reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Aluminum bar made by extruding purchased aluminum sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Kaiser Aluminum Alexco, LLC's safety grade?
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Similar Employers
Matched by safety record across the industry, by workforce size within Arizona, and by nearby establishments in Chandler - a different peer set than the category browse links below.
Similar TCR (~3.4)
Similar size (~172 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.