Industrial robot cells manufacturing · Michigan
KMP - KUKA Systems N.A. LLC
Sterling Heights, MI · ~102 workers · 8 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.6
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
KMP - KUKA Systems N.A. LLC runs at 50% of its industry's injury rate - far safer than the typical Industrial robot cells manufacturing workplace, earning a grade A.
KMP - KUKA Systems N.A. LLC: 1.6 TCR = 50% of Industrial robot cells manufacturing BLS 3.3 · 8y Form 300A (see methodology below)
KMP - KUKA Systems N.A. LLC safety composite
KMP - KUKA Systems N.A. LLC scores strongest on dart rate (safer than 78% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
70/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- B 1.64 per 100 workers
Safer than 76% of industry peers
- DART rate
- B 0 per 100 workers
Safer than 78% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−3.1
2016→2024
KMP - KUKA Systems N.A. LLC injury rate improved
KMP - KUKA Systems N.A. LLC's TCR fell 3.1 from 3.1 in 2016 to 0.0 in 2024. Peak filing year was 2017 at 3.8 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).
2016=3.1 · 2017=3.8 · 2018=2.8 · 2019=0.0 · 2020=0.0 · 2022=1.3 · 2023=2.2 · 2024=0.0
OSHA ITA Form 300A scorecard
Establishment book 333998 · Sterling Heights, MI AT/BELOW-IND · MID
Grade A · TCR 1.6 · 50% of ind
- DART 0.0 DART
- RANK #5/10
- PHOTO FANUC - Hoffman Esta…
- BOOK 8y book
- INJ 21 inj
- SIZE ~102 FTE
Nearest TCR peer: FANUC - Hoffman Estates (0.1 TCR gap)
Read with this employer → · Industry book → · Michigan employers → · Look up another →
KMP - KUKA Systems N.A. LLC in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- 6773_15687
6773_15687
1.8 TCR
- Tyco Fire Prot
Tyco Fire Protection Products
1.8 TCR
- Pentair Filtra
Pentair Filtration Solutions
1.8 TCR
- FANUC - Hoffma
FANUC - Hoffman Estates
1.7 TCR
- This site
KMP - KUKA Systems N.A. LLC
1.6 TCR
What this shows KMP - KUKA Systems N.A. LLC averages 1.6 TCR (50% of the Industrial robot cells manufacturing BLS benchmark).
KMP - KUKA Systems N.A. LLC TCR series: 2016=3.1 · 2017=3.8 · 2018=2.8 · 2019=0 · 2020=0 · 2022=1.3 · 2023=2.2 · 2024=0 · BLS 3.3
Where KMP - KUKA Systems N.A. LLC falls in its industry
34 Industrial robot cells manufac establishmentsSafer than 76% of graded establishments in this industry, whose median TCR is 2.7.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 10 Industrial robot cells manufac employers in Michigan.
KMP - KUKA Systems N.A. LLC has fewer employees than the Industrial robot cells manufacturing median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2023 | 2.2 | 2.2 | 3 | 0 | 0 |
| 2022 | 1.3 | 0.0 | 2 | 0 | 0 |
| 2020 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2019 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2018 | 2.8 | 0.9 | 3 | 0 | 0 |
| 2017 | 3.8 | 1.9 | 6 | 0 | 0 |
| 2016 | 3.1 | 2.2 | 7 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333998 · MI · Sterling Heights
34 Industrial robot cells manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 195 employers in Sterling Heights, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | FANUC - Hoffman Estates | 1.7 TCR |
| NAICS-TCR | 6773_15687 | 1.8 TCR |
| NAICS-TCR | Tyco Fire Protection Products | 1.8 TCR |
| NAICS-TCR | Pentair Filtration Solutions | 1.8 TCR |
| STATE-SIZE | Constantine, MI | 102 FTE |
| STATE-SIZE | City of Grand Rapids-Water Administration | 102 FTE |
| STATE-SIZE | C&D Hughes, Inc. | 102 FTE |
| STATE-SIZE | CMF Group Inc Michigan | 102 FTE |
| CITY-NEAR | Sterling Heights Assembly Plant | 5,783 FTE |
| CITY-NEAR | STERLING PLNT | 2,319 FTE |
| CITY-NEAR | Sterling Stamping Plant | 2,115 FTE |
| CITY-NEAR | Conti, LLC | 1,892 FTE |
| NAT-TCR | Special Mine Services-IL | 1.6 TCR |
| NAT-TCR | Pratt & Whitney Middletown | 1.6 TCR |
| NAT-TCR | Berkots 313 | 1.6 TCR |
| NAT-TCR | Fulcrum Construction, Inc | 1.6 TCR |
| NAT-SIZE | The Weitz Company - Shared Services Group | 102 FTE |
| NAT-SIZE | Diversicare of Oak Ridge | 102 FTE |
| NAT-SIZE | Landmark Hospital of Joplin, LLC | 102 FTE |
| NAT-SIZE | Rocky Mountain Instrument Co | 102 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.