Assembly machines manufacturing · Michigan

KMT - KUKA Systems N.A. LLC

Sterling Heights, MI · ~47 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

KMT - KUKA Systems N.A. LLC runs at 12% of its industry's injury rate - far safer than the typical Assembly machines manufacturing workplace, earning a grade A.

KMT - KUKA Systems N.A. LLC: 0.4 TCR = 12% of Assembly machines manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

KMT - KUKA Systems N.A. LLC safety composite

KMT - KUKA Systems N.A. LLC scores strongest on total case rate (tcr) (safer than 99% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

80/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.4 per 100 workers

Safer than 99% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

KMT - KUKA Systems N.A. LLC held a steady TCR band

KMT - KUKA Systems N.A. LLC's TCR held near 0.0 from 0.0 in 2018 to 0.0 in 2022. Peak filing year was 2020 at 1.6 TCR. In 2022, DART was 0× this establishment's average TCR (severity share of cases).

2018=0.0 · 2019=0.0 · 2020=1.6 · 2022=0.0

OSHA ITA Form 300A scorecard

Establishment book 333519 · Sterling Heights, MI AT/BELOW-IND · SMALL

Grade A · TCR 0.4 · 12% of ind

  • DART 0.0 DART
  • RANK #1/17
  • PHOTO Primetals Technologi…
  • BOOK 4y book
  • INJ 1 inj
  • SIZE ~47 FTE

Nearest TCR peer: Primetals Technologies - Projects (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

KMT - KUKA Systems N.A. LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows KMT - KUKA Systems N.A. LLC averages 0.4 TCR (12% of the Assembly machines manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

KMT - KUKA Systems N.A. LLC TCR series: 2018=0 · 2019=0 · 2020=1.6 · 2022=0 · BLS 3.3

Where KMT - KUKA Systems N.A. LLC falls in its industry

114 Assembly machines manufacturin establishments

Safer than 99% of graded establishments in this industry, whose median TCR is 2.7.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 17 Assembly machines manufacturin employers in Michigan.

KMT - KUKA Systems N.A. LLC (47 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 2.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 051015 Average employees Total Case Rate KMT - KUKA Systems N.A. LLC
KMT - KUKA Systems N.A. LLC (47 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 2.7

KMT - KUKA Systems N.A. LLC has fewer employees than the Assembly machines manufacturing median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 0.0 0.0 0 0 0
2020 1.6 1.6 1 0 0
2019 0.0 0.0 0 0 0
2018 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333519 · MI · Sterling Heights

114 Assembly machines manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 195 employers in Sterling Heights, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Primetals Technologies - Projects 0.4 TCR
NAICS-TCR Kencoil INC 0.5 TCR
NAICS-TCR BCS-AIS Machine Building Division 0.5 TCR
NAICS-TCR ADS Machinery Corp. 0.6 TCR
STATE-SIZE Nash Greenhouses, LLC 47 FTE
STATE-SIZE Red Arrow Dairy 47 FTE
STATE-SIZE SEMCO Energy Gas Company - BC 47 FTE
STATE-SIZE Operations and Maintenance 47 FTE
CITY-NEAR Sterling Heights Assembly Plant 5,783 FTE
CITY-NEAR STERLING PLNT 2,319 FTE
CITY-NEAR Sterling Stamping Plant 2,115 FTE
CITY-NEAR Conti, LLC 1,892 FTE
NAT-TCR Avanti's of East Peoria, Inc. 0.4 TCR
NAT-TCR Priority Home Care 0.4 TCR
NAT-TCR American Health Management Services, Inc. 0.4 TCR
NAT-TCR True World Foods Los Angeles LLC 0.4 TCR
NAT-SIZE Thomas Plastics Inc. 47 FTE
NAT-SIZE Gulf States Protective Coatings, INC. 47 FTE
NAT-SIZE Addiosn (Innomag) 47 FTE
NAT-SIZE Tops #596 47 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2020, 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.