Plastic Materials and Synthetic Resin · Kentucky

Louisville Plant

Louisville, KY · ~229 workers · 8 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Louisville Plant runs at 41% of its industry's injury rate - far safer than the typical Plastic Materials and Synthetic Resin workplace, earning a grade A.

Louisville Plant: 1.3 TCR = 41% of Plastic Materials and Synthetic Resin BLS 3.3 · 8y Form 300A (see methodology below)

Louisville Plant safety composite

Louisville Plant scores strongest on total case rate (tcr) (safer than 61% of same-industry peers) and weakest on dart rate (safer than 33%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

49/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.34 per 100 workers

Safer than 61% of industry peers

DART rate
F 1.63 per 100 workers

Safer than 33% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Louisville Plant: 1.9 → 2.4 TCR

Peak year 2020 @ 2.5 TCR · DART/TCR 1.22× in 2024

Louisville Plant's TCR rose 0.6 from 1.9 in 2016 to 2.4 in 2024. Peak filing year was 2020 at 2.5 TCR. In 2024, DART was 1.22× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 325211 · Louisville, KY AT/BELOW-IND · MID

Grade A · TCR 1.3 · 41% of ind

  • DART 1.6 DART
  • RANK #15/23
  • PHOTO Bayport PVOH
  • BOOK 8y book
  • INJ 23 inj
  • SIZE ~229 FTE

Nearest TCR peer: Bayport PVOH (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Louisville Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Louisville Plant averages 1.3 TCR (41% of the Plastic Materials and Synthetic Resin BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Louisville Plant TCR series: 2016=1.9 · 2017=0.8 · 2018=1.1 · 2019=0.7 · 2020=2.5 · 2021=0.4 · 2022=0.9 · 2024=2.4 · BLS 3.3

Where Louisville Plant falls in its industry

644 Plastic Materials and Syntheti establishments

Safer than 61% of graded establishments in this industry, whose median TCR is 2.0.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 23 Plastic Materials and Syntheti employers in Kentucky.

Louisville Plant (229 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246810 Average employees Total Case Rate Louisville Plant
Louisville Plant (229 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.0

Louisville Plant has more employees than the Plastic Materials and Synthetic Resin median and a lower injury rate than the industry's median TCR of 2.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.4 1.6 3 0 0
2022 0.9 0.0 3 0 0
2021 0.4 0.0 1 0 0
2020 2.5 0.0 6 0 0
2019 0.7 0.0 2 0 0
2018 1.1 0.0 3 0 0
2017 0.8 0.4 2 0 0
2016 1.9 1.2 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325211 · KY · Louisville

644 Plastic Materials and Synthetic Resin employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 1,638 employers in Louisville, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Bayport PVOH 1.4 TCR
NAICS-TCR Mocom Compounding 1.4 TCR
NAICS-TCR Flint Hills Resources Peru 1.3 TCR
NAICS-TCR JPR 1.3 TCR
STATE-SIZE Mayfield KY Locomotive 229 FTE
STATE-SIZE WM 1170 229 FTE
STATE-SIZE Oldham County Fiscal Court 229 FTE
STATE-SIZE Louisville KY (2) 230 FTE
CITY-NEAR Jefferson County Public Schools 18,524 FTE
CITY-NEAR KYGRA - WORLDPORT 11,933 FTE
CITY-NEAR WORLDPORT (KYGRA) 9,667 FTE
CITY-NEAR KTKY TRUCK 8,757 FTE
NAT-TCR Ohio Customer Service Center 1.3 TCR
NAT-TCR SUNEAST 1.3 TCR
NAT-TCR Hardy Brothers Inc 1.3 TCR
NAT-TCR Annex 1.3 TCR
NAT-SIZE Omni Providence Hotel 229 FTE
NAT-SIZE Hornwood Inc. 229 FTE
NAT-SIZE David Clark Company Incorporated 229 FTE
NAT-SIZE Pacific 229 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.