Thermoforming machinery for plastics manufacturing · Illinois

MAAC Machinery Co, Inc

Carol Stream, IL · ~97 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.6
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

MAAC Machinery Co, Inc runs at 170% of its industry's injury rate - more dangerous than the typical Thermoforming machinery for plastics manufacturing workplace, earning a grade D.

MAAC Machinery Co, Inc: 5.6 TCR = 170% of Thermoforming machinery for plastics manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

MAAC Machinery Co, Inc safety composite

MAAC Machinery Co, Inc scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 19%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

28/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.6 per 100 workers

Safer than 22% of industry peers

DART rate
F 3.16 per 100 workers

Safer than 19% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

MAAC Machinery Co, Inc: 4.4 → 5.3 TCR

Peak year 2022 @ 9.9 TCR · DART/TCR 0.56× in 2024

MAAC Machinery Co, Inc's TCR rose 0.8 from 4.4 in 2017 to 5.3 in 2024. Peak filing year was 2022 at 9.9 TCR. In 2024, DART was 0.56× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333249 · Carol Stream, IL ABOVE-IND · SMALL

Grade D · TCR 5.6 · 170% of ind

  • DART 3.2 DART
  • RANK #19/27
  • PHOTO Grand Rapids Controls
  • BOOK 7y book
  • INJ 41 inj
  • SIZE ~97 FTE

Nearest TCR peer: Grand Rapids Controls (0.1 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

MAAC Machinery Co, Inc in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows MAAC Machinery Co, Inc averages 5.6 TCR (170% of the Thermoforming machinery for plastics manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

MAAC Machinery Co, Inc TCR series: 2017=4.4 · 2018=1.7 · 2019=3.9 · 2021=6.2 · 2022=9.9 · 2023=7.7 · 2024=5.3 · BLS 3.3

Where MAAC Machinery Co, Inc falls in its industry

448 Thermoforming machinery for pl establishments

Safer than 22% of graded establishments in this industry, whose median TCR is 3.0.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #19 safest of 27 Thermoforming machinery for pl employers in Illinois.

MAAC Machinery Co, Inc (97 employees, TCR 5.6) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 0246810 Average employees Total Case Rate MAAC Machinery Co, Inc
MAAC Machinery Co, Inc (97 employees, TCR 5.6) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0

MAAC Machinery Co, Inc has more employees than the Thermoforming machinery for plastics man median and a higher injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.3 3.2 5 0 0
2023 7.7 6.9 9 0 0
2022 9.9 5.7 14 0 0
2021 6.2 1.8 6 1 0
2019 3.9 3.9 4 0 0
2018 1.7 1.7 1 0 0
2017 4.4 4.4 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333249 · IL · Carol Stream

448 Thermoforming machinery for plastics manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 170 employers in Carol Stream, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Grand Rapids Controls 5.5 TCR
NAICS-TCR Bristol 5.7 TCR
NAICS-TCR Girton Manufacturing Co., Inc. 5.5 TCR
NAICS-TCR Pearl Technologies Inc. 5.8 TCR
STATE-SIZE Ieso LLC 97 FTE
STATE-SIZE Fox Metro Water Reclamation District 97 FTE
STATE-SIZE pan oceanic engineering 97 FTE
STATE-SIZE M.I.V 97 FTE
CITY-NEAR Northwestern Medicine Regional Medical Group 2,151 FTE
CITY-NEAR American Litho, Inc. 1,657 FTE
CITY-NEAR 161275-CAROL STREAM IL P&DC 960 FTE
CITY-NEAR Hearthside Foods - Carol Stream 853 FTE
NAT-TCR Spokane WA FXFE-SPO 5.6 TCR
NAT-TCR Yakima WA FXFE-YAK 5.6 TCR
NAT-TCR Birtley Industrial Equipment Corp. 5.6 TCR
NAT-TCR Osborne Electric Company 5.6 TCR
NAT-SIZE Canyon Winds Retirement LLC 97 FTE
NAT-SIZE Maricopa County - Public Advocate (570) 97 FTE
NAT-SIZE Niagara Bottling, LLC - Kansas City 97 FTE
NAT-SIZE Arrowhead Medical Center-MHN-IA 97 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.