Primary smelting of nonferrous metals (except aluminum) · Ohio

Mahle Engine Components

Mcconnelsville, OH · ~65 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Mahle Engine Components runs at 180% of its industry's injury rate - more dangerous than the typical Primary smelting of nonferrous metals (except aluminum) workplace, earning a grade D.

Mahle Engine Components: 6.0 TCR = 180% of Primary smelting of nonferrous metals (except aluminum) BLS 3.3 · 7y Form 300A (see methodology below)

Mahle Engine Components safety composite

Mahle Engine Components scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 10%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

28/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.95 per 100 workers

Safer than 30% of industry peers

DART rate
F 7.08 per 100 workers

Safer than 10% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Mahle Engine Components: 8.9 → 17.7 TCR

Peak year 2023 @ 17.7 TCR · DART/TCR 1.19× in 2023

Mahle Engine Components's TCR rose 8.8 from 8.9 in 2016 to 17.7 in 2023. In 2023, DART was 1.19× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331410 · Mcconnelsville, OH ABOVE-IND · SMALL

Grade D · TCR 6.0 · 180% of ind

  • DART 7.1 DART
  • RANK #5/6
  • PHOTO Metalor Refining USA
  • BOOK 7y book
  • INJ 20 inj
  • SIZE ~65 FTE

Nearest TCR peer: Metalor Refining USA (0.4 TCR gap)

Read with this employer → · Industry book → · Ohio employers → · Look up another →

Mahle Engine Components in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Mahle Engine Components averages 6.0 TCR (180% of the Primary smelting of nonferrous metals (except aluminum) BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Mahle Engine Components TCR series: 2016=8.9 · 2017=2.6 · 2019=5.8 · 2020=0 · 2021=1.5 · 2022=5.2 · 2023=17.7 · BLS 3.3

Where Mahle Engine Components falls in its industry

57 Primary smelting of nonferrous establishments

Safer than 30% of graded establishments in this industry, whose median TCR is 3.6.

More dangerous than peersSafer than peers

Narrower to Ohio alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 6 Primary smelting of nonferrous employers in Ohio.

Mahle Engine Components (65 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 102 employees and a TCR of 3.6 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 051015 Average employees Total Case Rate Mahle Engine Components
Mahle Engine Components (65 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 102 employees and a TCR of 3.6

Mahle Engine Components has fewer employees than the Primary smelting of nonferrous metals (e median and a higher injury rate than the industry's median TCR of 3.6. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 17.7 7.1 4 6 0
2022 5.2 5.2 3 0 0
2021 1.5 0.0 1 0 0
2020 0.0 0.0 0 0 0
2019 5.8 2.9 3 1 0
2017 2.6 2.6 2 0 0
2016 8.9 6.7 7 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

331410 · OH · Mcconnelsville

57 Primary smelting of nonferrous metals (except aluminum) employers nationwide with a credible TCR · 22,650 rated employers in Ohio with headcount on file · 12 employers in Mcconnelsville, OH · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Metalor Refining USA 6.3 TCR
NAICS-TCR Piqua Emery Cutter 6.3 TCR
NAICS-TCR Herculaneum 6.4 TCR
NAICS-TCR Globe Metallurgical Inc. - Selma Plant 6.5 TCR
STATE-SIZE Steubenville Svc Bldg 65 FTE
STATE-SIZE Lima Svc Ctr 65 FTE
STATE-SIZE Athens Office/Service Center 65 FTE
STATE-SIZE The Douglas Company, (Inc.) 65 FTE
CITY-NEAR Miba Sinter USA LLC 252 FTE
CITY-NEAR Miba Bearings US, LLC 249 FTE
CITY-NEAR Highland Oaks Health Center 92 FTE
CITY-NEAR McConnelsville Service Center 81 FTE
NAT-TCR Stoughton Trucking 6.0 TCR
NAT-TCR Big Lots Store #1761 Dubois, PA 6.0 TCR
NAT-TCR Landmark of Taylorville, Inc. 6.0 TCR
NAT-TCR Samtech Automotive USA, Inc. 6.0 TCR
NAT-SIZE R+L Carriers - DVP 65 FTE
NAT-SIZE Aspen Park 65 FTE
NAT-SIZE Hilton Garden Inn Seattle Downtown 65 FTE
NAT-SIZE 3381 - Portland Galleria 65 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021, 2020, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.