Gun forgings made from purchased iron or steel, unfinished · Tennessee

Meritor Heavy Vehicle Systems LLC

Morristown, TN · ~359 workers · 3 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Meritor Heavy Vehicle Systems LLC runs at 105% of its industry's injury rate - about level with the typical Gun forgings made from purchased iron or steel, unfinished workplace, earning a grade C.

Meritor Heavy Vehicle Systems LLC: 3.5 TCR = 105% of Gun forgings made from purchased iron or steel, unfinished BLS 3.3 · 3y Form 300A (see methodology below)

Meritor Heavy Vehicle Systems LLC safety composite

Meritor Heavy Vehicle Systems LLC scores strongest on total case rate (tcr) (safer than 69% of same-industry peers) and weakest on dart rate (safer than 41%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

55/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 3.47 per 100 workers

Safer than 69% of industry peers

DART rate
D 2.8 per 100 workers

Safer than 41% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Meritor Heavy Vehicle Systems LLC: 2.9 → 3.6 TCR

Peak year 2022 @ 4.0 TCR · DART/TCR 0.81× in 2023

Meritor Heavy Vehicle Systems LLC's TCR rose 0.7 from 2.9 in 2021 to 3.6 in 2023. Peak filing year was 2022 at 4.0 TCR. In 2023, DART was 0.81× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332111 · Morristown, TN ABOVE-IND · MID

Grade C · TCR 3.5 · 105% of ind

  • DART 2.8 DART
  • RANK #4/10
  • PHOTO McInnes Rolled Rings
  • BOOK 3y book
  • INJ 29 inj
  • SIZE ~359 FTE

Nearest TCR peer: McInnes Rolled Rings (0.0 TCR gap)

Read with this employer → · Industry book → · Tennessee employers → · Look up another →

Meritor Heavy Vehicle Systems LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Meritor Heavy Vehicle Systems LLC averages 3.5 TCR (105% of the Gun forgings made from purchased iron or steel, unfinished BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Meritor Heavy Vehicle Systems LLC TCR series: 2021=2.9 · 2022=4 · 2023=3.6 · BLS 3.3

Where Meritor Heavy Vehicle Systems LLC falls in its industry

241 Gun forgings made from purchas establishments

Safer than 69% of graded establishments in this industry, whose median TCR is 5.0.

More dangerous than peersSafer than peers

Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 10 Gun forgings made from purchas employers in Tennessee.

Meritor Heavy Vehicle Systems LLC (359 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 5.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 051015 Average employees Total Case Rate Meritor Heavy Vehicle Systems LLC
Meritor Heavy Vehicle Systems LLC (359 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 5.0

Meritor Heavy Vehicle Systems LLC has more employees than the Gun forgings made from purchased iron or median and a lower injury rate than the industry's median TCR of 5.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 3.6 2.8 13 1 0
2022 4.0 3.1 12 2 0
2021 2.9 0.6 4 6 0

OSHA ITA peer cross-reference

Establishment peer ledger

332111 · TN · Morristown

241 Gun forgings made from purchased iron or steel, unfinished employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 123 employers in Morristown, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR McInnes Rolled Rings 3.5 TCR
NAICS-TCR Portland Forge - Portland, IN 3.5 TCR
NAICS-TCR Ellwood Closed Die Group 3.4 TCR
NAICS-TCR Elk Grove Facility 3.4 TCR
STATE-SIZE Bernhard MCC, LLC - Tennessee 359 FTE
STATE-SIZE Plant 10 359 FTE
STATE-SIZE Buckman North America Memphis 359 FTE
STATE-SIZE WM 6807 359 FTE
CITY-NEAR MAHLE Engine Components USA, INC. - Morristown 928 FTE
CITY-NEAR Howmet - Morristown M1 892 FTE
CITY-NEAR Howmet - Morristown 1 747 FTE
CITY-NEAR Team Technologies, Inc. Morristown, TN 729 FTE
NAT-TCR Gerling and Associates, Inc. 3.5 TCR
NAT-TCR Unit #1816 3.5 TCR
NAT-TCR National Steak Processors LLC 3.5 TCR
NAT-TCR Unit #1480 3.5 TCR
NAT-SIZE William Newton Memorial Hospital 359 FTE
NAT-SIZE EKS Group LLC 359 FTE
NAT-SIZE Fairlawn Rehabilitation Hospital 359 FTE
NAT-SIZE Akebia Therapeutics, Inc. 359 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.