Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing · North Carolina

NCFI Polyurethanes - A Division of Barnhardt Manufacturing

Mt. Airy, NC · ~206 workers · 2 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

NCFI Polyurethanes - A Division of Barnhardt Manufacturing runs at 77% of its industry's injury rate - safer than the typical Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing workplace, earning a grade B.

NCFI Polyurethanes - A Division of Barnhardt Manufacturing: 2.5 TCR = 77% of Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

NCFI Polyurethanes - A Division of Barnhardt Manufacturing safety composite

NCFI Polyurethanes - A Division of Barnhardt Manufacturing scores strongest on total case rate (tcr) (safer than 58% of same-industry peers) and weakest on dart rate (safer than 48%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

53/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.53 per 100 workers

Safer than 58% of industry peers

DART rate
D 1.57 per 100 workers

Safer than 48% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

NCFI Polyurethanes - A Division of Barnhardt Manufacturing held a steady TCR band

NCFI Polyurethanes - A Division of Barnhardt Manufacturing's TCR held near 0.3 from 2.7 in 2017 to 2.4 in 2018. Peak filing year was 2017 at 2.7 TCR. In 2018, DART was 0.62× this establishment's average TCR (severity share of cases).

2017=2.7 · 2018=2.4

OSHA ITA Form 300A scorecard

Establishment book 326150 · Mt. Airy, NC AT/BELOW-IND · MID

Grade B · TCR 2.5 · 77% of ind

  • DART 1.6 DART
  • RANK #21/39
  • PHOTO McKenzie Sports Prod…
  • BOOK 2y book
  • INJ 11 inj
  • SIZE ~206 FTE

Nearest TCR peer: McKenzie Sports Products (0.0 TCR gap)

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NCFI Polyurethanes - A Division of Barnhardt Manufacturing in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows NCFI Polyurethanes - A Division of Barnhardt Manufacturing averages 2.5 TCR (77% of the Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

NCFI Polyurethanes - A Division of Barnhardt Manufacturing TCR series: 2017=2.7 · 2018=2.4 · BLS 3.3

Where NCFI Polyurethanes - A Division of Barnhardt Manufacturing falls in its industry

474 Cushions, carpet and rug, uret establishments

Safer than 58% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #21 safest of 39 Cushions, carpet and rug, uret employers in North Carolina.

NCFI Polyurethanes - A Division of Barnhardt Manufacturing (206 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate NCFI Polyurethanes - A Division of Barnhardt Manufacturing
NCFI Polyurethanes - A Division of Barnhardt Manufacturing (206 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

NCFI Polyurethanes - A Division of Barnhardt Manufacturing has more employees than the Cushions, carpet and rug, urethane and o median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2018 2.4 1.6 6 0 0
2017 2.7 2.7 5 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · NC · Mt. Airy

474 Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 12 employers in Mt. Airy, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR McKenzie Sports Products 2.5 TCR
NAICS-TCR FCE1-FOAM-ELKHART 1 2.5 TCR
NAICS-TCR Eco Global Manufacturing Providence Branch 2.5 TCR
NAICS-TCR Armaly Sponge Co 2.5 TCR
STATE-SIZE Sanford 2 206 FTE
STATE-SIZE 2520 Claremont Folding 206 FTE
STATE-SIZE 33 Hickory Tape 206 FTE
STATE-SIZE SV 206 FTE
CITY-NEAR Mt Airy Manufacturing 343 FTE
CITY-NEAR Renfro Mount Airy Distribution Center 107 FTE
CITY-NEAR Surry Community Health and Rehabilitation Center 86 FTE
CITY-NEAR Pike Gas Services, LLC South Carolina Statewide Operations 81 FTE
NAT-TCR Orange RTS 2.5 TCR
NAT-TCR Big Lots Store #5314 Huber Heights, 2.5 TCR
NAT-TCR Manufacturing 2.5 TCR
NAT-TCR Kelsey-Hayes Company-Flowery Branch 2.5 TCR
NAT-SIZE Millwork Albany 206 FTE
NAT-SIZE Hospital Central Services Corpoation 206 FTE
NAT-SIZE HTXRS01 206 FTE
NAT-SIZE Amphenol - Valley Green 206 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.