Petroleum refineries · Montana

Phillips 66 Billings Refinery

Billings, MT · ~324 workers · 8 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Phillips 66 Billings Refinery runs at 5% of its industry's injury rate - far safer than the typical Petroleum refineries workplace, earning a grade A.

Phillips 66 Billings Refinery: 0.2 TCR = 5% of Petroleum refineries BLS 3.3 · 8y Form 300A (see methodology below)

Phillips 66 Billings Refinery safety composite

Phillips 66 Billings Refinery scores strongest on total case rate (tcr) (safer than 82% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

73/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 0.17 per 100 workers

Safer than 82% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Phillips 66 Billings Refinery held a steady TCR band

Phillips 66 Billings Refinery's TCR held near 0.0 from 0.0 in 2016 to 0.0 in 2024. Peak filing year was 2017 at 0.5 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.0 · 2017=0.5 · 2018=0.0 · 2020=0.0 · 2021=0.0 · 2022=0.5 · 2023=0.3 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 324110 · Billings, MT AT/BELOW-IND · MID

Grade A · TCR 0.2 · 5% of ind

  • DART 0.0 DART
  • RANK #1/6
  • PHOTO ExxonMobil Baytown R…
  • BOOK 8y book
  • INJ 5 inj
  • SIZE ~324 FTE

Nearest TCR peer: ExxonMobil Baytown Refinery (0.0 TCR gap)

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Phillips 66 Billings Refinery in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Phillips 66 Billings Refinery averages 0.2 TCR (5% of the Petroleum refineries BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Phillips 66 Billings Refinery TCR series: 2016=0 · 2017=0.5 · 2018=0 · 2020=0 · 2021=0 · 2022=0.5 · 2023=0.3 · 2024=0 · BLS 3.3

Where Phillips 66 Billings Refinery falls in its industry

198 Petroleum refineries establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 0.5.

More dangerous than peersSafer than peers

Narrower to Montana alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 6 Petroleum refineries employers in Montana.

Phillips 66 Billings Refinery (324 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246 Average employees Total Case Rate Phillips 66 Billings Refinery
Phillips 66 Billings Refinery (324 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5

Phillips 66 Billings Refinery has fewer employees than the Petroleum refineries median and a lower injury rate than the industry's median TCR of 0.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.3 0.3 1 0 0
2022 0.5 0.3 2 0 0
2021 0.0 0.0 0 0 0
2020 0.0 0.0 0 0 0
2018 0.0 0.0 0 0 0
2017 0.5 0.3 2 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

324110 · MT · Billings

198 Petroleum refineries employers nationwide with a credible TCR · 1,536 rated employers in Montana with headcount on file · 327 employers in Billings, MT · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR ExxonMobil Baytown Refinery 0.2 TCR
NAICS-TCR Garyville Refinery 0.2 TCR
NAICS-TCR Valero Meraux Refinery 0.2 TCR
NAICS-TCR Valero 0.2 TCR
STATE-SIZE 2084 325 FTE
STATE-SIZE 2252-00000465 323 FTE
STATE-SIZE ExxonMobil Billings Refinery 321 FTE
STATE-SIZE St. Johns Lutheran United- Legacy Campus Billings West End 321 FTE
CITY-NEAR Billings Clinic Hospital 2,366 FTE
CITY-NEAR St. Vincent Healthcare 1,860 FTE
CITY-NEAR Billings Clinic Downtown Campus 1,223 FTE
CITY-NEAR St. John's Lutheran Ministries 651 FTE
NAT-TCR Polaris Epc Inc. 0.2 TCR
NAT-TCR Bethlehem, PA - Hanoverville 0.2 TCR
NAT-TCR Windsor Locks, CT- King Spg Rd 0.2 TCR
NAT-TCR Bay State Milling - Quincy/Corporate/Remote 0.2 TCR
NAT-SIZE Main Office 324 FTE
NAT-SIZE Dura Stress Inc 324 FTE
NAT-SIZE Francis Parker School 324 FTE
NAT-SIZE Main Facility 324 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.