Polyurethane foam products manufacturing · Pennsylvania

Plant 22 Fairless Hills

Name: Plant 22 Fairless Hills Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Fairless Hills, PA · ~50 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

C
Average Safety Record: 3.7
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Plant 22 Fairless Hills runs at 111% of its industry's injury rate - about level with the typical Polyurethane foam products manufacturing workplace, earning a grade C.

Plant 22 Fairless Hills: 3.7 TCR = 111% of Polyurethane foam products manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Plant 22 Fairless Hills safety composite

Plant 22 Fairless Hills scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 31%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

40/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): D 3.66 per 100 workers

Safer than 41% of industry peers
DART rate: F 2.6 per 100 workers

Safer than 31% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Plant 22 Fairless Hills: 3.4 → 3.9 TCR

Peak year 2017 @ 3.9 TCR · DART/TCR 0.71× in 2017

Plant 22 Fairless Hills's TCR rose 0.5 from 3.4 in 2016 to 3.9 in 2017. In 2017, DART was 0.71× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Fairless Hills, PA ABOVE-IND · SMALL

Grade C · TCR 3.7 · 111% of ind

DART 2.6 DART
RANK #15/24
PHOTO ICP - Akron
BOOK 2y book
INJ 5 inj
SIZE ~50 FTE

Nearest TCR peer: ICP - Akron (0.0 TCR gap)

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3.7
ICP - Akron

3.7
Harmony Cushio

3.7
RFC PA

3.7
Rogers Foam So

3.6

What this shows Plant 22 Fairless Hills averages 3.7 TCR (111% of the Polyurethane foam products manufacturing BLS benchmark).

Plant 22 Fairless Hills TCR series: 2016=3.4 · 2017=3.9 · BLS 3.3

Where Plant 22 Fairless Hills falls in its industry

474 Polyurethane foam products man establishments

Safer than 41% of graded establishments in this industry, whose median TCR is 3.1.

Grade C

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 24 Polyurethane foam products man employers in Pennsylvania.

Plant 22 Fairless Hills (50 employees, TCR 3.7) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Plant 22 Fairless Hills has fewer employees than the Polyurethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2017	3.9	2.6	3	0	0
2016	3.4	1.7	2	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · PA · Fairless Hills

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 49 employers in Fairless Hills, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	ICP - Akron	AKRON, OH	3.7 TCR
NAICS-TCR	Harmony Cushion Company	VALDESE, NC	3.7 TCR
NAICS-TCR	Rogers Foam Somerville	SOMERVILLE, MA	3.6 TCR
NAICS-TCR	RFC PA	KING OF PRUSSIA, PA	3.7 TCR
STATE-SIZE	To-Jo Food Products Inc.	AVONDALE	50 FTE
STATE-SIZE	Kulp Family Dairy LLC	MARTINSBURG	50 FTE
STATE-SIZE	Maronda Homes Inc of Pennsylvania	IMPERIAL	50 FTE
STATE-SIZE	Home Remodeling Pros of Central PA	MECHANICSBURG	50 FTE
CITY-NEAR	Fairless Hills DC	Fairless Hills	394 FTE
CITY-NEAR	106094	Fairless Hills	168 FTE
CITY-NEAR	Reldan Metals	Fairless Hills	167 FTE
CITY-NEAR	Tavo Packaging	Fairless Hills	163 FTE
NAT-TCR	N and R of Maysville LLC	Maysville, MO	3.7 TCR
NAT-TCR	Legends - One World Observatory	New York, NY	3.7 TCR
NAT-TCR	IVWWD - Wildwood- FL	Wildwood, FL	3.7 TCR
NAT-TCR	Pine Bluff Warehouse AK2J	Pine Bluff, AR	3.7 TCR
NAT-SIZE	N and R of Camdenton Inc	Camdenton, MO	50 FTE
NAT-SIZE	N and R of California Inc	California, MO	50 FTE
NAT-SIZE	06- Knoxville, TN	Oak Ridge, TN	50 FTE
NAT-SIZE	AmeriGas - Ft. Lauderdale, FL	Ft Lauderdale, FL	50 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.