Plastics working machinery manufacturing · Illinois

Plaspros

Mchenry, IL · ~101 workers · 5 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
8.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Plaspros runs at 241% of its industry's injury rate - far more dangerous than the typical Plastics working machinery manufacturing workplace, earning a grade F.

Plaspros: 8.0 TCR = 241% of Plastics working machinery manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

Plaspros safety composite

Plaspros scores strongest on dart rate (safer than 54% of same-industry peers) and weakest on total case rate (tcr) (safer than 12%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

36/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.95 per 100 workers

Safer than 12% of industry peers

DART rate
D 0.8 per 100 workers

Safer than 54% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−9.9

2016→2021

Plaspros injury rate improved

Plaspros's TCR fell 9.9 from 11.5 in 2016 to 1.6 in 2021. Peak filing year was 2018 at 13.5 TCR. In 2021, DART was 0.1× this establishment's average TCR (severity share of cases).

2016=11.5 · 2018=13.5 · 2019=10.3 · 2020=2.8 · 2021=1.6

OSHA ITA Form 300A scorecard

Establishment book 333249 · Mchenry, IL ABOVE-IND · MID

Grade F · TCR 8.0 · 241% of ind

  • DART 0.8 DART
  • RANK #22/27
  • PHOTO Hustler Conveyor Com…
  • BOOK 5y book
  • INJ 39 inj
  • SIZE ~101 FTE

Nearest TCR peer: Hustler Conveyor Company (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Plaspros in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Plaspros averages 8.0 TCR (241% of the Plastics working machinery manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Plaspros TCR series: 2016=11.5 · 2018=13.5 · 2019=10.3 · 2020=2.8 · 2021=1.6 · BLS 3.3

Where Plaspros falls in its industry

448 Plastics working machinery man establishments

Safer than 12% of graded establishments in this industry, whose median TCR is 3.0.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #22 safest of 27 Plastics working machinery man employers in Illinois.

Plaspros (101 employees, TCR 8.0) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 0246810 Average employees Total Case Rate Plaspros
Plaspros (101 employees, TCR 8.0) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0

Plaspros has more employees than the Plastics working machinery manufacturing median and a higher injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 1.6 0.8 2 0 0
2020 2.8 2.8 2 0 0
2019 10.3 10.3 9 0 0
2018 13.5 10.8 15 0 0
2016 11.5 8.0 11 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

333249 · IL · Mchenry

448 Plastics working machinery manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 67 employers in Mchenry, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Hustler Conveyor Company 8.0 TCR
NAICS-TCR Krendl Machine Company 7.9 TCR
NAICS-TCR Excell USA, Inc 8.0 TCR
NAICS-TCR Barku Plastics, LLC. 8.1 TCR
STATE-SIZE AMEREN ILLINOIS - Southern - IL Gas Ops 101 FTE
STATE-SIZE DGIL 101 FTE
STATE-SIZE Brandt Construction Co. 101 FTE
STATE-SIZE MS - Mossville, IL - 1MOI2 (CATERPILLAR COE) 101 FTE
CITY-NEAR Northern Illinois Medical Center 2,452 FTE
CITY-NEAR Medcor, Inc 1,271 FTE
CITY-NEAR McHenry 609 FTE
CITY-NEAR MDC 530 FTE
NAT-TCR CARS Recon Inc Fredericksburg 8.0 TCR
NAT-TCR Zenith - Riverside 8.0 TCR
NAT-TCR Roadway Specialties, Inc. 8.0 TCR
NAT-TCR Goodwill of Colorado Archer 8.0 TCR
NAT-SIZE Towers Homecare and Rehabilitation 101 FTE
NAT-SIZE Hallmark Healthcare Center 101 FTE
NAT-SIZE 1201 SE Indian Street (TCH1) - MAYES 101 FTE
NAT-SIZE LP St Petersburg Pasadena, LLC--Gulfport 101 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.