Bottles, plastics, manufacturing · Illinois

Plastipak- Champaign

Champaign, IL · ~479 workers · 9 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Plastipak- Champaign runs at 64% of its industry's injury rate - safer than the typical Bottles, plastics, manufacturing workplace, earning a grade B.

Plastipak- Champaign: 2.1 TCR = 64% of Bottles, plastics, manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Plastipak- Champaign safety composite

Plastipak- Champaign scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 39%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

45/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.11 per 100 workers

Safer than 48% of industry peers

DART rate
D 1.1 per 100 workers

Safer than 39% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.4

2016→2024

Plastipak- Champaign injury rate improved

Plastipak- Champaign's TCR fell 1.4 from 3.0 in 2016 to 1.5 in 2024. Peak filing year was 2016 at 3.0 TCR. In 2024, DART was 0.52× this establishment's average TCR (severity share of cases).

2016=3.0 · 2017=2.2 · 2018=1.1 · 2019=2.5 · 2020=1.3 · 2021=2.7 · 2022=2.4 · 2023=2.4 · 2024=1.5

OSHA ITA Form 300A scorecard

Establishment book 326160 · Champaign, IL AT/BELOW-IND · MID

Grade B · TCR 2.1 · 64% of ind

  • DART 1.1 DART
  • RANK #15/34
  • PHOTO Spokane - Quintex
  • BOOK 9y book
  • INJ 95 inj
  • SIZE ~479 FTE

Nearest TCR peer: Spokane - Quintex (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Plastipak- Champaign in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Plastipak- Champaign averages 2.1 TCR (64% of the Bottles, plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Plastipak- Champaign TCR series: 2016=3 · 2017=2.2 · 2018=1.1 · 2019=2.5 · 2020=1.3 · 2021=2.7 · 2022=2.4 · 2023=2.4 · 2024=1.5 · BLS 3.3

Where Plastipak- Champaign falls in its industry

411 Bottles, plastics, manufacturi establishments

Safer than 48% of graded establishments in this industry, whose median TCR is 2.0.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 34 Bottles, plastics, manufacturi employers in Illinois.

Plastipak- Champaign (479 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 77 employees and a TCR of 2.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500600 05101520 Average employees Total Case Rate Plastipak- Champaign
Plastipak- Champaign (479 employees, TCR 2.1) among 29 same-industry peers, split at the industry median of 77 employees and a TCR of 2.0

Plastipak- Champaign has more employees than the Bottles, plastics, manufacturing median and a higher injury rate than the industry's median TCR of 2.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.5 1.1 6 1 0
2023 2.4 1.3 11 0 0
2022 2.4 1.2 11 1 0
2021 2.7 1.4 14 0 0
2020 1.3 0.6 8 0 0
2019 2.5 0.9 12 1 0
2018 1.1 0.9 6 0 0
2017 2.2 0.4 12 0 0
2016 3.0 1.8 15 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326160 · IL · Champaign

411 Bottles, plastics, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 200 employers in Champaign, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Spokane - Quintex 2.1 TCR
NAICS-TCR 30 RCT Springfield 2.1 TCR
NAICS-TCR Amcor Napolean 2.1 TCR
NAICS-TCR SEC NC 2.1 TCR
STATE-SIZE Deerfield 479 FTE
STATE-SIZE Water Tower Place 219 479 FTE
STATE-SIZE Joliet, IL - 2050 Centerpoint Way 479 FTE
STATE-SIZE Park Distrit of Highland Park 636 479 FTE
CITY-NEAR 6458-CHAM 1,103 FTE
CITY-NEAR Kraft Heinz Company 1,088 FTE
CITY-NEAR Kraft Heinz Champaign 918 FTE
CITY-NEAR College Fresh 840 FTE
NAT-TCR APG 2.1 TCR
NAT-TCR 1999 Marcus Ave 2.1 TCR
NAT-TCR Cronimet Corporation Aliquippa 2.1 TCR
NAT-TCR Wingate Packaging 2.1 TCR
NAT-SIZE Dart Container Lithonia 479 FTE
NAT-SIZE San Antonio 479 FTE
NAT-SIZE Driver Pipeline Company, Inc. - Corporate 479 FTE
NAT-SIZE Bethany on University 479 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.