Plexus Manufacturing Solutions - Appleton 2
Open-data reference.
APPLETON, WI | Soda fountain cooling and dispensing equipment manufacturing
~225 avg employees | 4 years of OSHA data
Plexus Manufacturing Solutions - Appleton 2 has an average TCR of 3.0, which is 91% of the industry average (3.3) for Soda fountain cooling and dispensing equipment manufacturing. This is better than average.
Safety Insights for Plexus Manufacturing Solutions - Appleton 2
Plexus Manufacturing Solutions - Appleton 2 operates an establishment with approximately 225 full-time equivalent workers in APPLETON, WI, classified under the Soda fountain cooling and dispensing equipment manufacturing industry (NAICS 333415). Across 4 years of mandatory OSHA Injury Tracking Application (ITA) reporting, this employer has accumulated 25 recordable injuries, 2 occupational illnesses, and 0 workplace fatalities. The average Total Case Rate (TCR) of 3.0 injuries per 100 full-time workers per year provides the anchor metric for the C letter grade (Average Safety Record).
Benchmarked against the Bureau of Labor Statistics industry average of 3.3 for Soda fountain cooling and dispensing equipment manufacturing, Plexus Manufacturing Solutions - Appleton 2's workforce experiences 91% of the typical injury burden. This ratio matters because TCR already normalizes for hours worked — a 200,000-hour exposure base equals roughly 100 full-time workers — so establishments with very different headcounts can be compared directly. A TCR below the benchmark signals that controls, training, or automation may be outperforming peers.
Multi-year trend analysis is the single most reliable signal here: a one-year spike could reflect a single severe event, whereas sustained elevation across 4 reporting cycles points to systemic hazard exposure. Readers evaluating Plexus Manufacturing Solutions - Appleton 2 as an employer, contractor, investment, or regulatory target should examine the yearly DART rate (days away, restricted, or transferred), the fatality count of 0, and any year-over-year deterioration shown in the table below. All figures come directly from employer-submitted OSHA Form 300A summaries — there is no modeling, estimation, or third-party adjustment layered on top of the government data.
Verify This Employer with OSHA
All injury, illness, and fatality figures on this page are sourced from Plexus Manufacturing Solutions - Appleton 2's own mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source — name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor — OSHA Establishment-Specific Injury and Illness Data. NAICS 333415 — Soda fountain cooling and dispensing equipment manufacturing.
DART Rate — Transparent Calculation (2019)
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
4 DART incidents × 200,000 ÷ 558,376 hours worked = 1.43 DART
Methodology: 29 CFR 1904 — OSHA Form 300A recordkeeping
Cross-Validating Context — Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Plexus Manufacturing Solutions - Appleton 2 (this establishment) | 3.00 | OSHA ITA Form 300A, 4-year avg |
| Coolers, refrigeration, manufacturing industry avg | 3.30 | BLS IIF, NAICS 333415 |
| Wisconsin state avg (all industries) | 9.28 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics — Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Plexus Manufacturing Solutions - Appleton 2 to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2019: 7 reportable incidents · 7 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2018: 8 reportable incidents · 7 injuries, 1 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2017: 7 reportable incidents · 6 injuries, 1 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2016: 5 reportable incidents · 5 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) — inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2019 | 2.5 | 1.4 | 7 | 0 | 0 |
| 2018 | 3.8 | 2.4 | 7 | 1 | 0 |
| 2017 | 3.3 | 2.8 | 6 | 1 | 0 |
| 2016 | 2.5 | 1.5 | 5 | 0 | 0 |
Frequently Asked Questions
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