Polyurethane foam products manufacturing · Michigan

Rochester Hills Plant 1

Rochester Hills, MI · ~62 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Rochester Hills Plant 1 runs at 196% of its industry's injury rate - more dangerous than the typical Polyurethane foam products manufacturing workplace, earning a grade D.

Rochester Hills Plant 1: 6.5 TCR = 196% of Polyurethane foam products manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Rochester Hills Plant 1 safety composite

Rochester Hills Plant 1 scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 16%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

27/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.46 per 100 workers

Safer than 16% of industry peers

DART rate
F 3.5 per 100 workers

Safer than 21% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Rochester Hills Plant 1: 4.2 → 8.8 TCR

Peak year 2024 @ 8.8 TCR · DART/TCR 0.54× in 2024

Rochester Hills Plant 1's TCR rose 4.6 from 4.2 in 2023 to 8.8 in 2024. In 2024, DART was 0.54× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Rochester Hills, MI ABOVE-IND · SMALL

Grade D · TCR 6.5 · 196% of ind

  • DART 3.5 DART
  • RANK #23/32
  • PHOTO Blue Ridge Products
  • BOOK 2y book
  • INJ 6 inj
  • SIZE ~62 FTE

Nearest TCR peer: Blue Ridge Products (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Rochester Hills Plant 1 in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Rochester Hills Plant 1 averages 6.5 TCR (196% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Rochester Hills Plant 1 TCR series: 2023=4.2 · 2024=8.8 · BLS 3.3

Where Rochester Hills Plant 1 falls in its industry

474 Polyurethane foam products man establishments

Safer than 16% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #23 safest of 32 Polyurethane foam products man employers in Michigan.

Rochester Hills Plant 1 (62 employees, TCR 6.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Rochester Hills Plant 1
Rochester Hills Plant 1 (62 employees, TCR 6.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Rochester Hills Plant 1 has fewer employees than the Polyurethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 8.8 3.5 5 0 0
2023 4.2 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · MI · Rochester Hills

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 107 employers in Rochester Hills, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Blue Ridge Products 6.5 TCR
NAICS-TCR Future Foam, Inc 6.5 TCR
NAICS-TCR Innocor Foam Technologies, LLC - Dublin 6.4 TCR
NAICS-TCR Future Foam Orlando Plant 23 6.5 TCR
STATE-SIZE Riveridge Land Company 62 FTE
STATE-SIZE Marshall 62 FTE
STATE-SIZE Ypsilanti Community Utilities Authority - Administration & Wastewater Operations 62 FTE
STATE-SIZE Lombardo Homes of St Louis 62 FTE
CITY-NEAR FANUC America Corporation - Rochester Hills 1,118 FTE
CITY-NEAR Henry Ford- Rochester Hills Data Center 409 FTE
CITY-NEAR Rochester Hills Data Center 396 FTE
CITY-NEAR InfuSystem, Inc. - Headquarters 367 FTE
NAT-TCR United Industrial Service, Inc 6.5 TCR
NAT-TCR Speed North America 6.5 TCR
NAT-TCR Vega Alta 6.5 TCR
NAT-TCR River View Rehab Center 6.5 TCR
NAT-SIZE Family Food Products, Inc. 62 FTE
NAT-SIZE National Plant Services 62 FTE
NAT-SIZE TerWisscha Construction, Inc 62 FTE
NAT-SIZE ABF Freight 153 62 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.