Foam polystyrene products manufacturing · Illinois

Rockford Plant Foamular

Rockford, IL · ~66 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Rockford Plant Foamular runs at 10% of its industry's injury rate - far safer than the typical Foam polystyrene products manufacturing workplace, earning a grade A.

Rockford Plant Foamular: 0.3 TCR = 10% of Foam polystyrene products manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Rockford Plant Foamular safety composite

Rockford Plant Foamular scores strongest on total case rate (tcr) (safer than 98% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

81/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.34 per 100 workers

Safer than 98% of industry peers

DART rate
B 0 per 100 workers

Safer than 82% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rockford Plant Foamular held a steady TCR band

Rockford Plant Foamular's TCR held near 0.0 from 0.0 in 2016 to 0.0 in 2020. Peak filing year was 2019 at 1.4 TCR. In 2020, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.0 · 2018=0.0 · 2019=1.4 · 2020=0.0

OSHA ITA Form 300A scorecard

Establishment book 326140 · Rockford, IL AT/BELOW-IND · SMALL

Grade A · TCR 0.3 · 10% of ind

  • DART 0.0 DART
  • RANK #1/9
  • PHOTO Houston Foam Plastic…
  • BOOK 4y book
  • INJ 1 inj
  • SIZE ~66 FTE

Nearest TCR peer: Houston Foam Plastics 3 (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Rockford Plant Foamular in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Rockford Plant Foamular averages 0.3 TCR (10% of the Foam polystyrene products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Rockford Plant Foamular TCR series: 2016=0 · 2018=0 · 2019=1.4 · 2020=0 · BLS 3.3

Where Rockford Plant Foamular falls in its industry

260 Foam polystyrene products manu establishments

Safer than 98% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 9 Foam polystyrene products manu employers in Illinois.

Rockford Plant Foamular (66 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 0510152025 Average employees Total Case Rate Rockford Plant Foamular
Rockford Plant Foamular (66 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 3.1

Rockford Plant Foamular has more employees than the Foam polystyrene products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 0.0 0.0 0 0 0
2019 1.4 1.4 1 0 0
2018 0.0 0.0 0 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326140 · IL · Rockford

260 Foam polystyrene products manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 405 employers in Rockford, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Houston Foam Plastics 3 0.3 TCR
NAICS-TCR Owens Corning Tallmadge Plant 0.3 TCR
NAICS-TCR Houston Foam plastics 0.4 TCR
NAICS-TCR Owosso, MI - 30 0.4 TCR
STATE-SIZE NG Schaumburg Reporting Center 66 FTE
STATE-SIZE The Boldt Company - Chicago, IL 66 FTE
STATE-SIZE Custom Underground Inc 66 FTE
STATE-SIZE Main Office 66 FTE
CITY-NEAR ILRKF - ROCKFORD AIR HUB 2,634 FTE
CITY-NEAR Swedish American Hospital - 4800 2,629 FTE
CITY-NEAR PCI Pharma Services Rockford 2,175 FTE
CITY-NEAR SwedishAmerican Hospital 1,855 FTE
NAT-TCR TESSCO Midessa 0.3 TCR
NAT-TCR Victory Home Health 0.3 TCR
NAT-TCR Victory Hospice 0.3 TCR
NAT-TCR Starko Inc./ACR Construction 0.3 TCR
NAT-SIZE NHC Oakwood 66 FTE
NAT-SIZE Corning Manufacturing Support 66 FTE
NAT-SIZE Goldin & Stafford, Inc. Job Site 66 FTE
NAT-SIZE International Paper Buena Park Crockett Container 66 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.