Hinges, metal, manufacturing · Illinois

Rockford Process Control

Rockford, IL · ~105 workers · 6 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Rockford Process Control runs at 147% of its industry's injury rate - more dangerous than the typical Hinges, metal, manufacturing workplace, earning a grade D.

Rockford Process Control: 4.9 TCR = 147% of Hinges, metal, manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Rockford Process Control safety composite

Rockford Process Control scores strongest on dart rate (safer than 84% of same-industry peers) and weakest on total case rate (tcr) (safer than 28%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

53/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.86 per 100 workers

Safer than 28% of industry peers

DART rate
B 0 per 100 workers

Safer than 84% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−5.8

2016→2022

Rockford Process Control injury rate improved

Rockford Process Control's TCR fell 5.8 from 5.8 in 2016 to 0.0 in 2022. Peak filing year was 2020 at 7.8 TCR. In 2022, DART was 0× this establishment's average TCR (severity share of cases).

2016=5.8 · 2018=6.4 · 2019=6.3 · 2020=7.8 · 2021=2.8 · 2022=0.0

OSHA ITA Form 300A scorecard

Establishment book 332510 · Rockford, IL ABOVE-IND · MID

Grade D · TCR 4.9 · 147% of ind

  • DART 0.0 DART
  • RANK #14/17
  • PHOTO Honda Lock Selma AL
  • BOOK 6y book
  • INJ 25 inj
  • SIZE ~105 FTE

Nearest TCR peer: Honda Lock Selma AL (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Rockford Process Control in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Rockford Process Control averages 4.9 TCR (147% of the Hinges, metal, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Rockford Process Control TCR series: 2016=5.8 · 2018=6.4 · 2019=6.3 · 2020=7.8 · 2021=2.8 · 2022=0 · BLS 3.3

Where Rockford Process Control falls in its industry

189 Hinges, metal, manufacturing establishments

Safer than 28% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #14 safest of 17 Hinges, metal, manufacturing employers in Illinois.

Rockford Process Control (105 employees, TCR 4.9) among 29 same-industry peers, split at the industry median of 82 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 051015 Average employees Total Case Rate Rockford Process Control
Rockford Process Control (105 employees, TCR 4.9) among 29 same-industry peers, split at the industry median of 82 employees and a TCR of 3.4

Rockford Process Control has more employees than the Hinges, metal, manufacturing median and a higher injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 0.0 0.0 0 0 0
2021 2.8 2.8 2 0 0
2020 7.8 5.8 4 0 0
2019 6.3 3.6 6 1 0
2018 6.4 4.3 6 0 0
2016 5.8 4.5 7 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

332510 · IL · Rockford

189 Hinges, metal, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 405 employers in Rockford, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Honda Lock Selma AL 4.9 TCR
NAICS-TCR Craft, Inc. 4.9 TCR
NAICS-TCR Acorn Manufacturing 4.9 TCR
NAICS-TCR POMPANETTE, LLC 4.6 TCR
STATE-SIZE 2099-Waterman, IL-STC (Monsanto Co.) 105 FTE
STATE-SIZE Becknell Services LLC 105 FTE
STATE-SIZE G.M. Sipes Construction, Inc. 105 FTE
STATE-SIZE Bay Valley Fooods 105 FTE
CITY-NEAR ILRKF - ROCKFORD AIR HUB 2,634 FTE
CITY-NEAR Swedish American Hospital - 4800 2,629 FTE
CITY-NEAR PCI Pharma Services Rockford 2,175 FTE
CITY-NEAR SwedishAmerican Hospital 1,855 FTE
NAT-TCR WPP Bakersfield 4.9 TCR
NAT-TCR CSW, Inc. 4.9 TCR
NAT-TCR All-State Electrical Contractors, LLC 4.9 TCR
NAT-TCR Super Stop & Shop Store 102810 4.9 TCR
NAT-SIZE Honorage NursingCenter 105 FTE
NAT-SIZE Good Samaritan Society - Syracuse 105 FTE
NAT-SIZE Blue Ridge Log Cabins LLC 105 FTE
NAT-SIZE Horner Plumbing Co., INC. 105 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.