Packaging, plastics (e.g., blister, bubble), manufacturing · Illinois

Rohrer Corporation - Huntley

Huntley, IL · ~140 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Rohrer Corporation - Huntley runs at 214% of its industry's injury rate - far more dangerous than the typical Packaging, plastics (e.g., blister, bubble), manufacturing workplace, earning a grade F.

Rohrer Corporation - Huntley: 7.1 TCR = 214% of Packaging, plastics (e.g., blister, bubble), manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Rohrer Corporation - Huntley safety composite

Rohrer Corporation - Huntley scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 11%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

24/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.06 per 100 workers

Safer than 18% of industry peers

DART rate
F 6.2 per 100 workers

Safer than 11% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Rohrer Corporation - Huntley: 6.3 → 8.3 TCR

Peak year 2022 @ 8.3 TCR · DART/TCR 0.88× in 2022

Rohrer Corporation - Huntley's TCR rose 2.0 from 6.3 in 2016 to 8.3 in 2022. In 2022, DART was 0.88× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326199 · Huntley, IL ABOVE-IND · MID

Grade F · TCR 7.1 · 214% of ind

  • DART 6.2 DART
  • RANK #153/175
  • PHOTO Barden Assembly
  • BOOK 6y book
  • INJ 60 inj
  • SIZE ~140 FTE

Nearest TCR peer: Barden Assembly (0.0 TCR gap)

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Rohrer Corporation - Huntley in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Rohrer Corporation - Huntley averages 7.1 TCR (214% of the Packaging, plastics (e.g., blister, bubble), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Rohrer Corporation - Huntley TCR series: 2016=6.3 · 2018=7.9 · 2019=7.4 · 2020=6.1 · 2021=6.5 · 2022=8.3 · BLS 3.3

Where Rohrer Corporation - Huntley falls in its industry

2,838 Packaging, plastics (e.g., bli establishments

Safer than 18% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #153 safest of 175 Packaging, plastics (e.g., bli employers in Illinois.

Rohrer Corporation - Huntley (140 employees, TCR 7.1) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Rohrer Corporation - Huntley
Rohrer Corporation - Huntley (140 employees, TCR 7.1) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Rohrer Corporation - Huntley has more employees than the Packaging, plastics (e.g., blister, bubb median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 8.3 6.2 11 1 0
2021 6.5 5.3 11 0 0
2020 6.1 5.4 9 0 0
2019 7.4 5.9 9 1 0
2018 7.9 6.6 12 0 0
2016 6.3 0.8 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · IL · Huntley

2,838 Packaging, plastics (e.g., blister, bubble), manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 43 employers in Huntley, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Barden Assembly 7.0 TCR
NAICS-TCR Plascore, Inc. 7.0 TCR
NAICS-TCR Creative Packaging Co. 7.0 TCR
NAICS-TCR TX 7.1 TCR
STATE-SIZE LEM Decatur 140 FTE
STATE-SIZE Mt Carmel Stabilization Group, Inc. 140 FTE
STATE-SIZE A Lamp Concrete Contractors 140 FTE
STATE-SIZE FE Moran Fire Protection Northern Illinois 140 FTE
CITY-NEAR Centegra Health System 1,289 FTE
CITY-NEAR WM 4641 403 FTE
CITY-NEAR 4641 376 FTE
CITY-NEAR Amazon.com Services LLC - RFD4 265 FTE
NAT-TCR LBB-ODFL 7.1 TCR
NAT-TCR Plant 5 7.1 TCR
NAT-TCR 6962-SWY-0029-0029-02513 7.1 TCR
NAT-TCR 553288-Grafton Po 7.1 TCR
NAT-SIZE Contract Delivery Services, Inc 140 FTE
NAT-SIZE Richmond 140 FTE
NAT-SIZE FVO-Savannah 140 FTE
NAT-SIZE 9273-ADM 140 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.