Sausage and similar cased products made from purchased carcasses · Pennsylvania

Smithfield Foods

Arnold, PA · ~178 workers · 4 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Smithfield Foods runs at 137% of its industry's injury rate - more dangerous than the typical Sausage and similar cased products made from purchased carcasses workplace, earning a grade D.

Smithfield Foods: 4.5 TCR = 137% of Sausage and similar cased products made from purchased carcasses BLS 3.3 · 4y Form 300A (see methodology below)

Smithfield Foods safety composite

Smithfield Foods scores strongest on dart rate (safer than 67% of same-industry peers) and weakest on total case rate (tcr) (safer than 48%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

55/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.53 per 100 workers

Safer than 48% of industry peers

DART rate
C 1.5 per 100 workers

Safer than 67% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Smithfield Foods: 4.8 → 6.7 TCR

Peak year 2021 @ 6.7 TCR · DART/TCR 0.33× in 2021

Smithfield Foods's TCR rose 1.9 from 4.8 in 2016 to 6.7 in 2021. In 2021, DART was 0.33× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 311612 · Arnold, PA ABOVE-IND · MID

Grade D · TCR 4.5 · 137% of ind

  • DART 1.5 DART
  • RANK #14/37
  • PHOTO Prime Meats Duluth
  • BOOK 4y book
  • INJ 29 inj
  • SIZE ~178 FTE

Nearest TCR peer: Prime Meats Duluth (0.0 TCR gap)

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Smithfield Foods in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Smithfield Foods averages 4.5 TCR (137% of the Sausage and similar cased products made from purchased carcasses BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Smithfield Foods TCR series: 2016=4.8 · 2018=1.7 · 2019=4.8 · 2021=6.7 · BLS 3.3

Where Smithfield Foods falls in its industry

613 Sausage and similar cased prod establishments

Safer than 48% of graded establishments in this industry, whose median TCR is 4.4.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #14 safest of 37 Sausage and similar cased prod employers in Pennsylvania.

Smithfield Foods (178 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 202 employees and a TCR of 4.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 05101520 Average employees Total Case Rate Smithfield Foods
Smithfield Foods (178 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 202 employees and a TCR of 4.4

Smithfield Foods has fewer employees than the Sausage and similar cased products made median and a higher injury rate than the industry's median TCR of 4.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 6.7 1.5 9 0 0
2019 4.8 1.8 8 0 0
2018 1.7 0.6 3 0 0
2016 4.8 4.3 9 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311612 · PA · Arnold

613 Sausage and similar cased products made from purchased carcasses employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 3 employers in Arnold, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Prime Meats Duluth 4.5 TCR
NAICS-TCR 814 Americas 4.5 TCR
NAICS-TCR OSI Industries, LLC 4.5 TCR
NAICS-TCR PIPESTONE SWIFT PORK COMPANY 4.5 TCR
STATE-SIZE PurePenn d/b/a Trulieve 178 FTE
STATE-SIZE Signature Building Systems 178 FTE
STATE-SIZE BrandSafway Industries LLC - Shell Maintenance - Monaca 178 FTE
STATE-SIZE Versatex Building Products 178 FTE
CITY-NEAR Arnold 165 FTE
CITY-NEAR PSSI - 0880 Smithfield Packaged Meats Corp. - Arnold 21 FTE
NAT-TCR Alpha Packaging, CLE 4.5 TCR
NAT-TCR General Mills (Buffalo Cereal) 4.5 TCR
NAT-TCR Workforce Development 70th 4.5 TCR
NAT-TCR GRP 4.5 TCR
NAT-SIZE Dalco Enterprises, Inc. - Whole Company 178 FTE
NAT-SIZE Continental Structural Plastics of Louisiana 178 FTE
NAT-SIZE Milbank Manufacturing Concordia 178 FTE
NAT-SIZE Dayton Molded Urethanes LLC / Creative Foam Corporation 178 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.