Nonwoven fabrics manufacturing · Tennessee

Sontara Old Hickory Inc

Old Hickory, TN · ~156 workers · 6 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.6
Avg TCR
3.3
Industry avg
1
Fatality
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The verdict

Sontara Old Hickory Inc runs at 48% of its industry's injury rate - far safer than the typical Nonwoven fabrics manufacturing workplace, earning a grade A.

Sontara Old Hickory Inc: 1.6 TCR = 48% of Nonwoven fabrics manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Sontara Old Hickory Inc safety composite

Sontara Old Hickory Inc scores strongest on dart rate (safer than 88% of same-industry peers) and weakest on fatalities (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

64/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.59 per 100 workers

Safer than 82% of industry peers

DART rate
B 0 per 100 workers

Safer than 88% of industry peers

Fatalities
F 1

Safer than 1% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.1

2016→2021

Sontara Old Hickory Inc injury rate improved

Sontara Old Hickory Inc's TCR fell 1.1 from 1.1 in 2016 to 0.0 in 2021. Peak filing year was 2020 at 2.8 TCR. In 2021, DART was 0× this establishment's average TCR (severity share of cases).

2016=1.1 · 2017=2.5 · 2018=1.3 · 2019=1.8 · 2020=2.8 · 2021=0.0

OSHA ITA Form 300A scorecard

Establishment book 313230 · Old Hickory, TN AT/BELOW-IND · MID

Grade A · TCR 1.6 · 48% of ind

  • DART 0.0 DART
  • RANK #2/5
  • PHOTO Fitesa Carded
  • BOOK 6y book
  • INJ 16 inj
  • SIZE ~156 FTE

Nearest TCR peer: Fitesa Carded (0.0 TCR gap)

Read with this employer → · Industry book → · Tennessee employers → · Look up another →

Sontara Old Hickory Inc in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sontara Old Hickory Inc averages 1.6 TCR (48% of the Nonwoven fabrics manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sontara Old Hickory Inc TCR series: 2016=1.1 · 2017=2.5 · 2018=1.3 · 2019=1.8 · 2020=2.8 · 2021=0 · BLS 3.3

Where Sontara Old Hickory Inc falls in its industry

191 Nonwoven fabrics manufacturing establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 5 Nonwoven fabrics manufacturing employers in Tennessee.

Sontara Old Hickory Inc (156 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 82 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 051015 Average employees Total Case Rate Sontara Old Hickory Inc
Sontara Old Hickory Inc (156 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 82 employees and a TCR of 3.5

Sontara Old Hickory Inc has more employees than the Nonwoven fabrics manufacturing median and a lower injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 0.0 0.0 0 0 0
2020 2.8 2.8 5 0 0
2019 1.8 0.6 3 0 1
2018 1.3 1.3 2 0 0
2017 2.5 1.3 4 0 0
2016 1.1 1.1 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

313230 · TN · Old Hickory

191 Nonwoven fabrics manufacturing employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 19 employers in Old Hickory, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Fitesa Carded 1.6 TCR
NAICS-TCR Berkshire Corporation NC Campus 1.6 TCR
NAICS-TCR Berry Global - Statesville, NC 1.6 TCR
NAICS-TCR Valley 1.6 TCR
STATE-SIZE Funderburk Electrical Services LLC 156 FTE
STATE-SIZE Schick Manufacturing Inc. - Knoxville 156 FTE
STATE-SIZE Beretta USA - Tennessee Campus 156 FTE
STATE-SIZE Dometic Corp - Greenbrier 156 FTE
CITY-NEAR FiberWeb 360 FTE
CITY-NEAR First Call Ambulance 301 FTE
CITY-NEAR Life Care Center of Old Hickory Village 191 FTE
CITY-NEAR Doodleco, Incorporated 130 FTE
NAT-TCR Weatherpanel, Inc. 1.6 TCR
NAT-TCR Kelly Construction of Indiana, Inc. 1.6 TCR
NAT-TCR DIS-TRAN Packaged Substations LLC Warehouse 1.6 TCR
NAT-TCR 7181-Enphg-Saint Francis University 1.6 TCR
NAT-SIZE Ken Batchelor Cadillac 156 FTE
NAT-SIZE Western Integrated Technologies 156 FTE
NAT-SIZE St. Clair County Sheriff's Department and Jail 156 FTE
NAT-SIZE California Pacific Medical Center (274-CC-VNC) 156 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.