Motorcycles and parts manufacturing · Ohio

Sunstar Engineering Americas

Franklin, OH · ~30 workers · 6 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Sunstar Engineering Americas runs at 138% of its industry's injury rate - more dangerous than the typical Motorcycles and parts manufacturing workplace, earning a grade D.

Sunstar Engineering Americas: 4.5 TCR = 138% of Motorcycles and parts manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Sunstar Engineering Americas safety composite

Sunstar Engineering Americas scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

20/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.54 per 100 workers

Safer than 18% of industry peers

DART rate
F 15.77 per 100 workers

Safer than 1% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Sunstar Engineering Americas: 4.0 → 18.4 TCR

Peak year 2024 @ 18.4 TCR · DART/TCR 3.47× in 2024

Sunstar Engineering Americas's TCR rose 14.4 from 4.0 in 2019 to 18.4 in 2024. In 2024, DART was 3.47× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 336991 · Franklin, OH ABOVE-IND · SMALL

Grade D · TCR 4.5 · 138% of ind

  • DART 15.8 DART
  • RANK P18
  • PHOTO Mustang Motorcycle P…
  • BOOK 6y book
  • INJ 6 inj
  • SIZE ~30 FTE

Nearest TCR peer: Mustang Motorcycle Products (0.1 TCR gap)

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Sunstar Engineering Americas in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sunstar Engineering Americas averages 4.5 TCR (138% of the Motorcycles and parts manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sunstar Engineering Americas TCR series: 2019=4 · 2020=4.9 · 2021=0 · 2022=0 · 2023=0 · 2024=18.4 · BLS 3.3

Where Sunstar Engineering Americas falls in its industry

49 Motorcycles and parts manufact establishments

Safer than 18% of graded establishments in this industry, whose median TCR is 2.1.

More dangerous than peersSafer than peers
Sunstar Engineering Americas (30 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 75 employees and a TCR of 2.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 02468 Average employees Total Case Rate Sunstar Engineering Americas
Sunstar Engineering Americas (30 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 75 employees and a TCR of 2.1

Sunstar Engineering Americas has fewer employees than the Motorcycles and parts manufacturing median and a higher injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 18.4 15.8 6 1 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 4.9 4.9 0 1 0
2019 4.0 0.0 0 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

336991 · OH · Franklin

49 Motorcycles and parts manufacturing employers nationwide with a credible TCR · 22,650 rated employers in Ohio with headcount on file · 51 employers in Franklin, OH · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Mustang Motorcycle Products 4.6 TCR
NAICS-TCR Rekluse Racing 4.8 TCR
NAICS-TCR BCA (Kent International Inc) 4.3 TCR
NAICS-TCR SuperTrapp Industries, Inc. 4.8 TCR
STATE-SIZE Tuente Farms Inc 30 FTE
STATE-SIZE Farm 3 30 FTE
STATE-SIZE Trillium Farms Layer 6 30 FTE
STATE-SIZE Canton Hatchery 30 FTE
CITY-NEAR WM 3784 316 FTE
CITY-NEAR Faurecia Exhaust Systems, Inc. 314 FTE
CITY-NEAR 3784 295 FTE
CITY-NEAR Faurecia 287 FTE
NAT-TCR Ida County Community Hospital Inc 4.5 TCR
NAT-TCR Middleton Construction Inc. 4.5 TCR
NAT-TCR Web Industries Fort Wayne 4.5 TCR
NAT-TCR Rand-Whitney Mid-Atlantic 4.5 TCR
NAT-SIZE Woodbyrne Cabinetry, Inc. 30 FTE
NAT-SIZE Deyulio Sausage Company LLC 30 FTE
NAT-SIZE HST Construction 30 FTE
NAT-SIZE Titan Metal Worx 30 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.