Motorcycles and parts manufacturing · Ohio

Sunstar Engineering Americas

Franklin, OH · ~30 workers · 6 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
3.3
Industry avg
0
Fatalities

The verdict

Sunstar Engineering Americas runs at 138% of its industry's injury rate - more dangerous than the typical Motorcycles and parts manufacturing workplace, earning a grade D.

D
Poor Safety Record
4.5
avg TCR · per 100 workers
3.3
industry benchmark (BLS)
6
recordable injuries tracked

Grade compares Sunstar Engineering Americas's OSHA Total Case Rate of 4.5 to the Motorcycles and parts manufacturing BLS benchmark of 3.3 (138% of benchmark) across 6 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.

Injury rate over time

Sunstar Engineering Americas's yearly Total Case Rate, against the 3.3 industry benchmark.

-505101520 201920202021202220232024 18.43.3 Industry benchmarkSunstar Engineering Americas TCR
Total Case Rate (recordable injuries per 100 full-time workers), OSHA ITA Form 300A. Industry benchmark: BLS IIF, NAICS 336991.

Where Sunstar Engineering Americas falls in its industry

54 Motorcycles and parts manufact establishments

Safer than 17% of graded establishments in this industry, whose median TCR is 2.0.

More dangerous than peersSafer than peers

Trend analysis for Sunstar Engineering Americas

Between 2019 and 2024, Sunstar Engineering Americas's Total Case Rate worsened from 4.0 to 18.4 recordable injuries per 100 full-time workers, a 366% increase across 5 years of OSHA reporting.

The safest year on record was 2021, at a TCR of 0.0, while 2024 saw the highest rate, at 18.4, a spread of 18.4 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.

Summed across those 6 reporting years, Sunstar Engineering Americas recorded 6 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 6-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.

Verify This Employer with OSHA

The 6 injuries, 3 illnesses shown on this page for Sunstar Engineering Americas are sourced from its own 6 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.

Verify on OSHA Establishment Search

Source: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 336991 - Motorcycles and parts manufacturing.

DART Rate, Transparent Calculation (2024)

What is the DART rate formula?

DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.

6 DART incidents × 200,000 ÷ 76,085 hours worked = 15.77 DART

Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping

Cross-Validating Context, Establishment vs Industry vs State

Benchmark TCR Source
Sunstar Engineering Americas (this establishment) 4.54 OSHA ITA Form 300A, 6-year avg
Bicycles and parts manufacturing industry avg 3.30 BLS IIF, NAICS 336991
Ohio state avg (all industries) 3.90 OSHA ITA, state-level rollup

Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program

Reportable Incident Timeline

Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Sunstar Engineering Americas to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.

Source: OSHA Inspection Information System (IMIS) - inspection case-number records

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 18.4 15.8 6 1 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 4.9 4.9 0 1 0
2019 4.0 0.0 0 1 0

What this grade means for you

Use this grade as a relative read on Sunstar Engineering Americas's reported OSHA injury record versus its Motorcycles and parts manufacturing peers, not a verdict on whether any single site is safe today.

  • At 138% of the Motorcycles and parts manufacturing benchmark, Sunstar Engineering Americas reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
  • Judge this record against the wider Motorcycles and parts manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
  • Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another

Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.

Frequently Asked Questions

What is Sunstar Engineering Americas's safety grade?
Sunstar Engineering Americas has a safety grade of D (Poor Safety Record). This grade is based on their average Total Case Rate (TCR) of 4.5 compared to the BLS industry benchmark of 3.3 for Motorcycles and parts manufacturing.
How many injuries has Sunstar Engineering Americas reported?
Sunstar Engineering Americas has reported 6 total injuries and 0 fatalities across 6 years of OSHA data (2024, 2023, 2022, 2021, 2020, 2019). This data comes from mandatory OSHA Injury Tracking Application (ITA) reports.

Similar Employers

Matched by safety record across the industry, by workforce size within Ohio, and by nearby establishments in Franklin - a different peer set than the category browse links below.

Similar TCR (~4.5)

Similar size (~30 workers)

Nearby in Franklin

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details. Retrieved and formatted by PlainSafetyScore Editorial

Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.