Urethane foam products manufacturing · Alabama

Sylacauga Alabama Plant

Sylacauga, AL · ~23 workers · 9 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Sylacauga Alabama Plant runs at 107% of its industry's injury rate - about level with the typical Urethane foam products manufacturing workplace, earning a grade C.

Sylacauga Alabama Plant: 3.5 TCR = 107% of Urethane foam products manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Sylacauga Alabama Plant safety composite

Sylacauga Alabama Plant scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 17%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

36/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.52 per 100 workers

Safer than 43% of industry peers

DART rate
F 4.07 per 100 workers

Safer than 17% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Sylacauga Alabama Plant: 0.0 → 4.1 TCR

Peak year 2020 @ 14.0 TCR · DART/TCR 1.16× in 2024

Sylacauga Alabama Plant's TCR rose 4.1 from 0.0 in 2016 to 4.1 in 2024. Peak filing year was 2020 at 14.0 TCR. In 2024, DART was 1.16× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Sylacauga, AL ABOVE-IND · SMALL

Grade C · TCR 3.5 · 107% of ind

  • DART 4.1 DART
  • RANK #4/6
  • PHOTO American Poly-Foam
  • BOOK 9y book
  • INJ 7 inj
  • SIZE ~23 FTE

Nearest TCR peer: American Poly-Foam (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

Sylacauga Alabama Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sylacauga Alabama Plant averages 3.5 TCR (107% of the Urethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sylacauga Alabama Plant TCR series: 2016=0 · 2017=0 · 2018=9.4 · 2019=0 · 2020=14 · 2021=0 · 2022=0 · 2023=4.2 · 2024=4.1 · BLS 3.3

Where Sylacauga Alabama Plant falls in its industry

474 Urethane foam products manufac establishments

Safer than 43% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 6 Urethane foam products manufac employers in Alabama.

Sylacauga Alabama Plant (23 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Sylacauga Alabama Plant
Sylacauga Alabama Plant (23 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Sylacauga Alabama Plant has fewer employees than the Urethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 4.1 4.1 1 0 0
2023 4.2 4.2 1 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 14.0 4.7 3 0 0
2019 0.0 0.0 0 0 0
2018 9.4 9.4 2 0 0
2017 0.0 0.0 0 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · AL · Sylacauga

474 Urethane foam products manufacturing employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 43 employers in Sylacauga, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR American Poly-Foam 3.5 TCR
NAICS-TCR Crest Foam Corp 3.5 TCR
NAICS-TCR Anoka (BP) 3.5 TCR
NAICS-TCR FXI, Inc. - High Point 3.6 TCR
STATE-SIZE Koch Foods Geraldine Breeder/Broilers 23 FTE
STATE-SIZE Ashland Breeder and Broiler 23 FTE
STATE-SIZE Decatur hatchery 23 FTE
STATE-SIZE Tenaska Central Alabama Generating Station 23 FTE
CITY-NEAR Nemak Alabama 660 FTE
CITY-NEAR Coosa Valley Medical Center 537 FTE
CITY-NEAR Sylacauga 52 333 FTE
CITY-NEAR WM 730 311 FTE
NAT-TCR Tempe 3.5 TCR
NAT-TCR Store #69 3.5 TCR
NAT-TCR 3P Industries 3.5 TCR
NAT-TCR C.B. Utility Co., Inc. 3.5 TCR
NAT-SIZE Monical's Pizza Rantoul 23 FTE
NAT-SIZE Monical's Pizza Knoxville 23 FTE
NAT-SIZE 01 Metro West 23 FTE
NAT-SIZE Hilliard, FL 23 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.