Couch springs, assembled, manufacturing · North Carolina

TB Arhaus, LLC - Plant 3

Name: TB Arhaus, LLC - Plant 3 Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Hickory, NC · ~105 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

D
Poor Safety Record: 5.2
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

TB Arhaus, LLC - Plant 3 runs at 158% of its industry's injury rate - more dangerous than the typical Couch springs, assembled, manufacturing workplace, earning a grade D.

TB Arhaus, LLC - Plant 3: 5.2 TCR = 158% of Couch springs, assembled, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

TB Arhaus, LLC - Plant 3 safety composite

TB Arhaus, LLC - Plant 3 scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 5%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

31/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): D 5.2 per 100 workers

Safer than 40% of industry peers
DART rate: F 9.93 per 100 workers

Safer than 5% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

TB Arhaus, LLC - Plant 3: 0.5 → 9.9 TCR

Peak year 2020 @ 9.9 TCR · DART/TCR 1.91× in 2020

TB Arhaus, LLC - Plant 3's TCR rose 9.5 from 0.5 in 2019 to 9.9 in 2020. In 2020, DART was 1.91× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 337121 · Hickory, NC ABOVE-IND · MID

Grade D · TCR 5.2 · 158% of ind

DART 9.9 DART
RANK #80/114
PHOTO Huntington House
BOOK 2y book
INJ 2 inj
SIZE ~105 FTE

Nearest TCR peer: Huntington House (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

Intermoutain F

5.3
This site

5.2
Huntington Hou

5.2
Cisco Brothers

5.2
Vanguard DC

5.1

What this shows TB Arhaus, LLC - Plant 3 averages 5.2 TCR (158% of the Couch springs, assembled, manufacturing BLS benchmark).

TB Arhaus, LLC - Plant 3 TCR series: 2019=0.5 · 2020=9.9 · BLS 3.3

Where TB Arhaus, LLC - Plant 3 falls in its industry

300 Couch springs, assembled, manu establishments

Safer than 40% of graded establishments in this industry, whose median TCR is 4.5.

Grade D

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #80 safest of 114 Couch springs, assembled, manu employers in North Carolina.

TB Arhaus, LLC - Plant 3 (105 employees, TCR 5.2) among 29 same-industry peers, split at the industry median of 130 employees and a TCR of 4.5

TB Arhaus, LLC - Plant 3 has fewer employees than the Couch springs, assembled, manufacturing median and a higher injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2020	9.9	9.9	1	0	0
2019	0.5	0.5	1	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

337121 · NC · Hickory

300 Couch springs, assembled, manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 240 employers in Hickory, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Huntington House	HICKORY, NC	5.2 TCR
NAICS-TCR	Cisco Brothers High Point	HIGH POINT, CA	5.2 TCR
NAICS-TCR	Vanguard DC	CONOVER, NC	5.1 TCR
NAICS-TCR	Intermoutain Furniture	SALT LAKE CITY, UT	5.3 TCR
STATE-SIZE	UFO-Utilities	WINSTON-SALEM	105 FTE
STATE-SIZE	Omega Construction, Inc.	WINSTON-SALEM	105 FTE
STATE-SIZE	Curtin Trucking and Drainage Inc.	CHARLOTTE	105 FTE
STATE-SIZE	Advance Concrete	GARNER	105 FTE
CITY-NEAR	Catawba Valley Medical Center	Hickory	2,012 FTE
CITY-NEAR	Merchants Distributors LLC	Hickory	1,480 FTE
CITY-NEAR	Frye Regional Medical Center	Hickory	1,363 FTE
CITY-NEAR	Hickory Manufacturing & Technology Center	Hickory	1,006 FTE
NAT-TCR	Access Environmental LLC	San Antonio, TX	5.2 TCR
NAT-TCR	Duncanville Healthcare and Rehabilitation Center	Duncanville, TX	5.2 TCR
NAT-TCR	Dallas Aeronautical Services	Cedar Hill, TX	5.2 TCR
NAT-TCR	Highlands Hospital	Connellsville, PA	5.2 TCR
NAT-SIZE	Arbor Glen center	Cedar Grove, NJ	105 FTE
NAT-SIZE	Ormond Nursing and Care Center	Destrehan, LA	105 FTE
NAT-SIZE	Dunlop House	Colonial Heights, VA	105 FTE
NAT-SIZE	Salco NC 2, Inc. dba Evergreen Living Center at Stagecoach	Bryant, AR	105 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.