Corn chips and related corn snacks manufacturing · Illinois

TH Foods, Inc. - Caledonia, IL

Caledonia, IL · ~87 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.7
Avg TCR
4.1
Industry avg
0
Fatalities
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The verdict

TH Foods, Inc. - Caledonia, IL runs at 65% of its industry's injury rate - safer than the typical Corn chips and related corn snacks manufacturing workplace, earning a grade B.

TH Foods, Inc. - Caledonia, IL: 2.7 TCR = 65% of Corn chips and related corn snacks manufacturing BLS 4.1 · 6y Form 300A (see methodology below)

TH Foods, Inc. - Caledonia, IL safety composite

TH Foods, Inc. - Caledonia, IL scores strongest on total case rate (tcr) (safer than 61% of same-industry peers) and weakest on dart rate (safer than 18%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

43/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.68 per 100 workers

Safer than 61% of industry peers

DART rate
F 4.41 per 100 workers

Safer than 18% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

TH Foods, Inc. - Caledonia, IL: 2.1 → 4.4 TCR

Peak year 2021 @ 4.4 TCR · DART/TCR 1.65× in 2021

TH Foods, Inc. - Caledonia, IL's TCR rose 2.3 from 2.1 in 2016 to 4.4 in 2021. In 2021, DART was 1.65× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 311919 · Caledonia, IL AT/BELOW-IND · SMALL

Grade B · TCR 2.7 · 65% of ind

  • DART 4.4 DART
  • RANK #2/13
  • PHOTO Shearer's Foods - Br…
  • BOOK 6y book
  • INJ 14 inj
  • SIZE ~87 FTE

Nearest TCR peer: Shearer's Foods - Brewster (0.0 TCR gap)

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TH Foods, Inc. - Caledonia, IL in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows TH Foods, Inc. - Caledonia, IL averages 2.7 TCR (65% of the Corn chips and related corn snacks manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

TH Foods, Inc. - Caledonia, IL TCR series: 2016=2.1 · 2017=2.2 · 2018=3.2 · 2019=3.1 · 2020=1.1 · 2021=4.4 · BLS 4.1

Where TH Foods, Inc. - Caledonia, IL falls in its industry

253 Corn chips and related corn sn establishments

Safer than 61% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 13 Corn chips and related corn sn employers in Illinois.

TH Foods, Inc. - Caledonia, IL (87 employees, TCR 2.7) among 29 same-industry peers, split at the industry median of 160 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 05101520 Average employees Total Case Rate TH Foods, Inc. - Caledonia, IL
TH Foods, Inc. - Caledonia, IL (87 employees, TCR 2.7) among 29 same-industry peers, split at the industry median of 160 employees and a TCR of 3.4

TH Foods, Inc. - Caledonia, IL has fewer employees than the Corn chips and related corn snacks manuf median and a lower injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 4.4 4.4 4 0 0
2020 1.1 0.0 1 0 0
2019 3.1 1.0 3 0 0
2018 3.2 2.1 3 0 0
2017 2.2 2.2 2 0 0
2016 2.1 2.1 1 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

311919 · IL · Caledonia

253 Corn chips and related corn snacks manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 8 employers in Caledonia, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Shearer's Foods - Brewster 2.7 TCR
NAICS-TCR Terra Chips 2.7 TCR
NAICS-TCR ABERDEEN LOCATION 2.7 TCR
NAICS-TCR MODESTO PLANT 2.7 TCR
STATE-SIZE HI-Grade Egg Producers & Processors - Loda 87 FTE
STATE-SIZE Acciona Energy USA Global 87 FTE
STATE-SIZE AMEREN ILLINOIS - AIC Distribution Operations 87 FTE
STATE-SIZE AMEREN ILLINOIS - Northern N - IL Gas Ops 87 FTE
CITY-NEAR Machesney Park 104 FTE
CITY-NEAR Quantum Design, Inc. 86 FTE
CITY-NEAR 7165 Greenlee Drive 41 FTE
CITY-NEAR McCurdy Tool 31 FTE
NAT-TCR Metropolitan Social Services 2.7 TCR
NAT-TCR 17 - Brecksville 2.7 TCR
NAT-TCR The Broaster Company 2.7 TCR
NAT-TCR Crago, Inc. dba Printing Center USA 2.7 TCR
NAT-SIZE Sedano's Supermarket #40 87 FTE
NAT-SIZE CH Employment Services, LLC 87 FTE
NAT-SIZE Republic Services of North Carolina 3161 87 FTE
NAT-SIZE Schunk Carbon Technology 87 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.