Architectural coatings (i.e., paint) manufacturing · Wisconsin
Thermal Spray Technologies, Inc.
Sun Prairie, WI · ~120 workers · 6 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 8.4
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Thermal Spray Technologies, Inc. runs at 256% of its industry's injury rate - far more dangerous than the typical Architectural coatings (i.e., paint) manufacturing workplace, earning a grade F.
Thermal Spray Technologies, Inc.: 8.4 TCR = 256% of Architectural coatings (i.e., paint) manufacturing BLS 3.3 · 6y Form 300A (see methodology below)
Thermal Spray Technologies, Inc. safety composite
Thermal Spray Technologies, Inc. scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
15/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 8.44 per 100 workers
Safer than 6% of industry peers
- DART rate
- F 14.43 per 100 workers
Safer than 1% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Thermal Spray Technologies, Inc.: 3.8 → 14.4 TCR
Peak year 2020 @ 22.6 TCR · DART/TCR 1.71× in 2023
Thermal Spray Technologies, Inc.'s TCR rose 10.7 from 3.8 in 2018 to 14.4 in 2023. Peak filing year was 2020 at 22.6 TCR. In 2023, DART was 1.71× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 325510 · Sun Prairie, WI ABOVE-IND · MID
Grade F · TCR 8.4 · 256% of ind
- DART 14.4 DART
- RANK #23/24
- PHOTO IFS Coatings Ardmore
- BOOK 6y book
- INJ 39 inj
- SIZE ~120 FTE
Nearest TCR peer: IFS Coatings Ardmore (0.1 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
Thermal Spray Technologies, Inc. in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- ChromaScape Ke
ChromaScape Kentucky
8.8 TCR
- IFS Coatings A
IFS Coatings Ardmore
8.5 TCR
- This site
Thermal Spray Technologies, Inc.
8.4 TCR
- ATLAS PUTTY PR
ATLAS PUTTY PRODUCTS COMPANY
8.1 TCR
- Chromaflo Tech
Chromaflo Technologies
8.1 TCR
What this shows Thermal Spray Technologies, Inc. averages 8.4 TCR (256% of the Architectural coatings (i.e., paint) manufacturing BLS benchmark).
Thermal Spray Technologies, Inc. TCR series: 2018=3.8 · 2019=2.1 · 2020=22.6 · 2021=4 · 2022=3.7 · 2023=14.4 · BLS 3.3
Where Thermal Spray Technologies, Inc. falls in its industry
530 Architectural coatings (i.e., establishmentsSafer than 6% of graded establishments in this industry, whose median TCR is 2.5.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #23 safest of 24 Architectural coatings (i.e., employers in Wisconsin.
Thermal Spray Technologies, Inc. has more employees than the Architectural coatings (i.e., paint) man median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2023 | 14.4 | 14.4 | 1 | 0 | 0 |
| 2022 | 3.7 | 1.5 | 5 | 0 | 0 |
| 2021 | 4.0 | 0.8 | 5 | 0 | 0 |
| 2020 | 22.6 | 2.3 | 20 | 0 | 0 |
| 2019 | 2.1 | 0.7 | 3 | 0 | 0 |
| 2018 | 3.8 | 0.0 | 5 | 1 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
325510 · WI · Sun Prairie
530 Architectural coatings (i.e., paint) manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 69 employers in Sun Prairie, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | IFS Coatings Ardmore | 8.5 TCR |
| NAICS-TCR | ChromaScape Kentucky | 8.8 TCR |
| NAICS-TCR | ATLAS PUTTY PRODUCTS COMPANY | 8.1 TCR |
| NAICS-TCR | Chromaflo Technologies | 8.1 TCR |
| STATE-SIZE | Creekwood | 120 FTE |
| STATE-SIZE | Barron Breeder Farms | 120 FTE |
| STATE-SIZE | STgenetics-Fond du Lac | 120 FTE |
| STATE-SIZE | A-1 Excavating LLC | 120 FTE |
| CITY-NEAR | Sun Prairie Location | 290 FTE |
| CITY-NEAR | WM 1267 | 286 FTE |
| CITY-NEAR | SUN PRAIRIE GENERAL OFC | 278 FTE |
| CITY-NEAR | CB Sun Prairie | 275 FTE |
| NAT-TCR | TIS - PA - Morrisville | 8.4 TCR |
| NAT-TCR | Bethany Woods Nursing and Rehabilitation Center | 8.4 TCR |
| NAT-TCR | ACR Home on 178th | 8.4 TCR |
| NAT-TCR | Oak Leaf Manor North | 8.4 TCR |
| NAT-SIZE | Cogent Waste Solutions LLC | 120 FTE |
| NAT-SIZE | Yorkville | 120 FTE |
| NAT-SIZE | Toray Membrane USA, Inc. | 120 FTE |
| NAT-SIZE | Stop & Shop 100808 | 120 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.