Pharmaceutical manufacturing plant construction · Illinois

Thomas Processing

Name: Thomas Processing Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Elgin, IL · ~48 workers · 3 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 1.3
Avg TCR: 2.9
Industry avg: 0
Fatalities

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The verdict

Thomas Processing runs at 46% of its industry's injury rate - far safer than the typical Pharmaceutical manufacturing plant construction workplace, earning a grade A.

Thomas Processing: 1.3 TCR = 46% of Pharmaceutical manufacturing plant construction BLS 2.9 · 3y Form 300A (see methodology below)

Thomas Processing safety composite

Thomas Processing scores strongest on total case rate (tcr) (safer than 56% of same-industry peers) and weakest on dart rate (safer than 27%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

45/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): C 1.34 per 100 workers

Safer than 56% of industry peers
DART rate: F 1.9 per 100 workers

Safer than 27% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Thomas Processing held a steady TCR band

Thomas Processing's TCR held near 0.2 from 2.1 in 2021 to 1.9 in 2023. Peak filing year was 2021 at 2.1 TCR. In 2023, DART was 1.42× this establishment's average TCR (severity share of cases).

2021=2.1 · 2022=0.0 · 2023=1.9

OSHA ITA Form 300A scorecard

Establishment book 236210 · Elgin, IL AT/BELOW-IND · SMALL

Grade A · TCR 1.3 · 46% of ind

DART 1.9 DART
RANK #13/33
PHOTO KJJ Industries LLC
BOOK 3y book
INJ 2 inj
SIZE ~48 FTE

Nearest TCR peer: KJJ Industries LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

This site

1.3
KJJ Industries

1.3
Garco Construc

1.3
Stevens Engine

1.3
TCR SYSTEMS LL

1.3

What this shows Thomas Processing averages 1.3 TCR (46% of the Pharmaceutical manufacturing plant construction BLS benchmark).

Thomas Processing TCR series: 2021=2.1 · 2022=0 · 2023=1.9 · BLS 2.9

Where Thomas Processing falls in its industry

924 Pharmaceutical manufacturing p establishments

Safer than 56% of graded establishments in this industry, whose median TCR is 1.6.

Grade A

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 33 Pharmaceutical manufacturing p employers in Illinois.

Thomas Processing (48 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 71 employees and a TCR of 1.6

Thomas Processing has fewer employees than the Pharmaceutical manufacturing plant const median and a lower injury rate than the industry's median TCR of 1.6. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries
2023	1.9	1.9	1
2022	0.0	0.0	0
2021	2.1	2.1	1

OSHA ITA peer cross-reference

Establishment peer ledger

236210 · IL · Elgin

924 Pharmaceutical manufacturing plant construction employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 250 employers in Elgin, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	KJJ Industries LLC	WATERFORD, NY	1.3 TCR
NAICS-TCR	Garco Construction	SPOKANE, WA	1.3 TCR
NAICS-TCR	Stevens Engineers & Constructors	MIDDLEBURG HEIGHTS, OH	1.3 TCR
NAICS-TCR	TCR SYSTEMS LLC	DECATUR, IL	1.3 TCR
STATE-SIZE	City of Marengo - 04WW	MARENGO	48 FTE
STATE-SIZE	Kirie Water Reclamation Plant	DES PLAINES	48 FTE
STATE-SIZE	Focus Development, Inc.	CHICAGO	48 FTE
STATE-SIZE	Lennar Multi-Family - Central (Chicago)	SCHAUMBURG	48 FTE
CITY-NEAR	Advocate Sherman Hospital	Elgin	1,717 FTE
CITY-NEAR	Elgin John B. Sanfilippo & Son	Elgin	987 FTE
CITY-NEAR	City of Elgin	Elgin	986 FTE
CITY-NEAR	American NTN Bearing Manufacturing Corporation-Elgin	Elgin	774 FTE
NAT-TCR	Inteplast Group	Middlebury, IN	1.3 TCR
NAT-TCR	Roto Rooter	Wichita, KS	1.3 TCR
NAT-TCR	LFI Inc.	Smithfield, RI	1.3 TCR
NAT-TCR	SMC-E Knox	Knoxville, TN	1.3 TCR
NAT-SIZE	Performance Mechanical, Inc	San Antonio, TX	48 FTE
NAT-SIZE	Paran Homes, LLC	Roswell, GA	48 FTE
NAT-SIZE	Wilson Covington Construction Company	Winston-Salem, NC	48 FTE
NAT-SIZE	JPS Graphics Corporation	Dallas, TX	48 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.