Air-conditioners, unit (e.g., motor home, travel trailer, window), manufacturing · Tennessee

TN Facility-KPS Global

Piney Flats, TN · ~196 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

TN Facility-KPS Global runs at 47% of its industry's injury rate - far safer than the typical Air-conditioners, unit (e.g., motor home, travel trailer, window), manufacturing workplace, earning a grade A.

TN Facility-KPS Global: 1.6 TCR = 47% of Air-conditioners, unit (e.g., motor home, travel trailer, window), manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

TN Facility-KPS Global safety composite

TN Facility-KPS Global scores strongest on total case rate (tcr) (safer than 72% of same-industry peers) and weakest on dart rate (safer than 36%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

54/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.56 per 100 workers

Safer than 72% of industry peers

DART rate
D 2.12 per 100 workers

Safer than 36% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

TN Facility-KPS Global: 1.0 → 2.1 TCR

Peak year 2024 @ 2.1 TCR · DART/TCR 1.36× in 2024

TN Facility-KPS Global's TCR rose 1.1 from 1.0 in 2023 to 2.1 in 2024. In 2024, DART was 1.36× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333415 · Piney Flats, TN AT/BELOW-IND · MID

Grade A · TCR 1.6 · 47% of ind

  • DART 2.1 DART
  • RANK #12/27
  • PHOTO Johnson Controls Inc…
  • BOOK 2y book
  • INJ 7 inj
  • SIZE ~196 FTE

Nearest TCR peer: Johnson Controls Inc Albany (0.0 TCR gap)

Read with this employer → · Industry book → · Tennessee employers → · Look up another →

TN Facility-KPS Global in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows TN Facility-KPS Global averages 1.6 TCR (47% of the Air-conditioners, unit (e.g., motor home, travel trailer, window), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

TN Facility-KPS Global TCR series: 2023=1 · 2024=2.1 · BLS 3.3

Where TN Facility-KPS Global falls in its industry

461 Air-conditioners, unit (e.g., establishments

Safer than 72% of graded establishments in this industry, whose median TCR is 2.8.

More dangerous than peersSafer than peers

Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #12 safest of 27 Air-conditioners, unit (e.g., employers in Tennessee.

TN Facility-KPS Global (196 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 164 employees and a TCR of 2.8 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,0002,500 0246810 Average employees Total Case Rate TN Facility-KPS Global
TN Facility-KPS Global (196 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 164 employees and a TCR of 2.8

TN Facility-KPS Global has more employees than the Air-conditioners, unit (e.g., motor home median and a lower injury rate than the industry's median TCR of 2.8. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.1 2.1 5 0 0
2023 1.0 1.0 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333415 · TN · Piney Flats

461 Air-conditioners, unit (e.g., motor home, travel trailer, window), manufacturing employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 26 employers in Piney Flats, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Johnson Controls Inc Albany 1.6 TCR
NAICS-TCR Packless Metal Hose 1.6 TCR
NAICS-TCR Q-PAC Systems 1.6 TCR
NAICS-TCR Transport Solutions Americas : MFG-Hastings, NE-USA 1.6 TCR
STATE-SIZE Fleming Center 196 FTE
STATE-SIZE Rutledge Pike 196 FTE
STATE-SIZE IPS Plumbing Group 196 FTE
STATE-SIZE Essex Group, Inc Franklin TN Plant 196 FTE
CITY-NEAR HSN Piney Flats 878 FTE
CITY-NEAR HSN Piney Flats TN 587 FTE
CITY-NEAR Bell - BHT Piney Flats 414 FTE
CITY-NEAR Bell Helicopter Piney Flats 392 FTE
NAT-TCR GP Energy Company, LLC 1.6 TCR
NAT-TCR MillerCo, Inc. 1.6 TCR
NAT-TCR Trilliant Surgical, LLC doing business as Enovis Foot & Ankle 1.6 TCR
NAT-TCR Spokane Medical 1.6 TCR
NAT-SIZE HealthTrust San Antonio Supply Chain 196 FTE
NAT-SIZE Hicks Nurseries, Inc 196 FTE
NAT-SIZE Findlay Products Corp. 196 FTE
NAT-SIZE CVD-Cardiovascular Division 196 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.