Assembly plants, passenger car, on chassis of own manufacture · Michigan

Flint Assembly

Flint, MI · ~3,920 workers · 4 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Flint Assembly runs at 153% of its industry's injury rate - more dangerous than the typical Assembly plants, passenger car, on chassis of own manufacture workplace, earning a grade D.

Flint Assembly: 5.0 TCR = 153% of Assembly plants, passenger car, on chassis of own manufacture BLS 3.3 · 4y Form 300A (see methodology below)

Flint Assembly safety composite

Flint Assembly scores strongest on fatalities (safer than 52% of same-industry peers) and weakest on dart rate (safer than 30%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

39/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 5.04 per 100 workers

Safer than 39% of industry peers

DART rate
F 2.83 per 100 workers

Safer than 30% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Flint Assembly held a steady TCR band

Flint Assembly's TCR held near 0.1 from 4.7 in 2016 to 4.6 in 2020. Peak filing year was 2017 at 6.4 TCR. In 2020, DART was 0.56× this establishment's average TCR (severity share of cases).

2016=4.7 · 2017=6.4 · 2018=4.5 · 2020=4.6

OSHA ITA Form 300A scorecard

Establishment book 336111 · Flint, MI ABOVE-IND · LARGE

Grade D · TCR 5.0 · 153% of ind

  • DART 2.8 DART
  • RANK #18/26
  • PHOTO Applied Acoustics In…
  • BOOK 4y book
  • INJ 488 inj
  • SIZE ~3,920 FTE

Nearest TCR peer: Applied Acoustics International (0.0 TCR gap)

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Flint Assembly in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Flint Assembly averages 5.0 TCR (153% of the Assembly plants, passenger car, on chassis of own manufacture BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Flint Assembly TCR series: 2016=4.7 · 2017=6.4 · 2018=4.5 · 2020=4.6 · BLS 3.3

Where Flint Assembly falls in its industry

158 Assembly plants, passenger car establishments

Safer than 39% of graded establishments in this industry, whose median TCR is 4.4.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #18 safest of 26 Assembly plants, passenger car employers in Michigan.

Flint Assembly (3,920 employees, TCR 5.0) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05,00010,00015,000 0102030 Average employees Total Case Rate Flint Assembly
Flint Assembly (3,920 employees, TCR 5.0) among 29 same-industry peers, split at the industry median of 366 employees and a TCR of 4.4

Flint Assembly has more employees than the Assembly plants, passenger car, on chass median and a higher injury rate than the industry's median TCR of 4.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 4.6 2.8 148 42 0
2018 4.5 2.2 101 49 0
2017 6.4 3.4 134 71 0
2016 4.7 2.4 105 36 0

OSHA ITA peer cross-reference

Establishment peer ledger

336111 · MI · Flint

158 Assembly plants, passenger car, on chassis of own manufacture employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 260 employers in Flint, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Applied Acoustics International 5.1 TCR
NAICS-TCR VWGoA SERDC 5.1 TCR
NAICS-TCR Autokiniton Blissfield 5.0 TCR
NAICS-TCR Michigan Assembly (Yr 2011+) 5.0 TCR
STATE-SIZE PDC - PRODUCT DEVELOPMENT CENTER DESIGN 3,940 FTE
STATE-SIZE Munson Medical Center 3,845 FTE
STATE-SIZE Nexteer Automotive Saginaw Site 4,015 FTE
STATE-SIZE Warren Truck Assembly Plant 3,804 FTE
CITY-NEAR GM Flint Truck Assembly 5,164 FTE
CITY-NEAR Hurley Medical Center 2,500 FTE
CITY-NEAR McLaren Flint 2,477 FTE
CITY-NEAR Genesee County 1,349 FTE
NAT-TCR Cambria Samples Fulfillment 5.0 TCR
NAT-TCR HAZ 5.0 TCR
NAT-TCR Midway Wholesale Topeka 5.0 TCR
NAT-TCR Blaire House 5.0 TCR
NAT-SIZE Community Physicians Network 3,921 FTE
NAT-SIZE 6925-LAX 3,922 FTE
NAT-SIZE Emory University Hosp-Midtown 3,915 FTE
NAT-SIZE Hamilton Sundstrand Corporation (Windsor Locks CT) 3,929 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.