Denatured alcohol manufacturing · Iowa

Valero Charles City Plant

Charles City, IA · ~70 workers · 9 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Valero Charles City Plant runs at 18% of its industry's injury rate - far safer than the typical Denatured alcohol manufacturing workplace, earning a grade A.

Valero Charles City Plant: 0.6 TCR = 18% of Denatured alcohol manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Valero Charles City Plant safety composite

Valero Charles City Plant scores strongest on total case rate (tcr) (safer than 96% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

78/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.59 per 100 workers

Safer than 96% of industry peers

DART rate
B 0 per 100 workers

Safer than 77% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.4

2016→2024

Valero Charles City Plant injury rate improved

Valero Charles City Plant's TCR fell 1.4 from 1.4 in 2016 to 0.0 in 2024. Peak filing year was 2019 at 1.4 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=1.4 · 2017=1.4 · 2018=0.0 · 2019=1.4 · 2020=1.3 · 2021=0.0 · 2022=0.0 · 2023=0.0 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 325193 · Charles City, IA AT/BELOW-IND · SMALL

Grade A · TCR 0.6 · 18% of ind

  • DART 0.0 DART
  • RANK #3/49
  • PHOTO Valero Renewable Fue…
  • BOOK 9y book
  • INJ 4 inj
  • SIZE ~70 FTE

Nearest TCR peer: Valero Renewable Fuels Company, LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Iowa employers → · Look up another →

Valero Charles City Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Valero Charles City Plant averages 0.6 TCR (18% of the Denatured alcohol manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Valero Charles City Plant TCR series: 2016=1.4 · 2017=1.4 · 2018=0 · 2019=1.4 · 2020=1.3 · 2021=0 · 2022=0 · 2023=0 · 2024=0 · BLS 3.3

Where Valero Charles City Plant falls in its industry

228 Denatured alcohol manufacturin establishments

Safer than 96% of graded establishments in this industry, whose median TCR is 3.0.

More dangerous than peersSafer than peers

Narrower to Iowa alone (the establishments it most directly competes with for workers and contracts): ranked #3 safest of 49 Denatured alcohol manufacturin employers in Iowa.

Valero Charles City Plant (70 employees, TCR 0.6) among 29 same-industry peers, split at the industry median of 47 employees and a TCR of 3.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300 051015 Average employees Total Case Rate Valero Charles City Plant
Valero Charles City Plant (70 employees, TCR 0.6) among 29 same-industry peers, split at the industry median of 47 employees and a TCR of 3.0

Valero Charles City Plant has more employees than the Denatured alcohol manufacturing median and a lower injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 0.0 0.0 0 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 1.3 1.3 1 0 0
2019 1.4 1.4 1 0 0
2018 0.0 0.0 0 0 0
2017 1.4 0.0 1 0 0
2016 1.4 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325193 · IA · Charles City

228 Denatured alcohol manufacturing employers nationwide with a credible TCR · 7,192 rated employers in Iowa with headcount on file · 25 employers in Charles City, IA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Valero Renewable Fuels Company, LLC 0.6 TCR
NAICS-TCR Poet Biorefining - Fostoria 0.6 TCR
NAICS-TCR Valero Renewable Fuels Company, LLC dba Valero Hartley Plant 0.6 TCR
NAICS-TCR Equistar Chemicals 0.6 TCR
STATE-SIZE Iowa Falls Office 70 FTE
STATE-SIZE GCI Gladbrook 70 FTE
STATE-SIZE Henkel Construction Company 70 FTE
STATE-SIZE Knutson Construction Midwest 70 FTE
CITY-NEAR Simply Essentials 482 FTE
CITY-NEAR Zoetis LLC. 436 FTE
CITY-NEAR Cambrex Charles City, Inc. 366 FTE
CITY-NEAR FLOYD COUNTY MEDICAL CENTER 184 FTE
NAT-TCR Essex Group Management Corp 0.6 TCR
NAT-TCR BASF Beaumont 0.6 TCR
NAT-TCR United Titanium 0.6 TCR
NAT-TCR Broadview Product Development 0.6 TCR
NAT-SIZE Aegis of Newcastle 70 FTE
NAT-SIZE Pioneer Transformer Co. 70 FTE
NAT-SIZE Walker's Furniture-999 70 FTE
NAT-SIZE Lebanon 70 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.