Dies, metalworking (except threading), manufacturing · Wisconsin

Waukesha Metal Products - Sussex

Sussex, WI · ~67 workers · 9 years of OSHA Injury Tracking Application data.

C
Average Safety Record
2.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Waukesha Metal Products - Sussex runs at 81% of its industry's injury rate - about level with the typical Dies, metalworking (except threading), manufacturing workplace, earning a grade C.

Waukesha Metal Products - Sussex: 2.7 TCR = 81% of Dies, metalworking (except threading), manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Waukesha Metal Products - Sussex safety composite

Waukesha Metal Products - Sussex scores strongest on total case rate (tcr) (safer than 61% of same-industry peers) and weakest on dart rate (safer than 35%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

49/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.66 per 100 workers

Safer than 61% of industry peers

DART rate
D 1.66 per 100 workers

Safer than 35% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.8

2016→2024

Waukesha Metal Products - Sussex injury rate improved

Waukesha Metal Products - Sussex's TCR fell 2.8 from 4.5 in 2016 to 1.7 in 2024. Peak filing year was 2016 at 4.5 TCR. In 2024, DART was 0.62× this establishment's average TCR (severity share of cases).

2016=4.5 · 2017=0.0 · 2018=2.5 · 2019=2.5 · 2020=3.6 · 2021=3.6 · 2022=4.0 · 2023=1.7 · 2024=1.7

OSHA ITA Form 300A scorecard

Establishment book 333514 · Sussex, WI AT/BELOW-IND · SMALL

Grade C · TCR 2.7 · 81% of ind

  • DART 1.7 DART
  • RANK #11/37
  • PHOTO Precision Tool Inc
  • BOOK 9y book
  • INJ 9 inj
  • SIZE ~67 FTE

Nearest TCR peer: Precision Tool Inc (0.0 TCR gap)

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Waukesha Metal Products - Sussex in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Waukesha Metal Products - Sussex averages 2.7 TCR (81% of the Dies, metalworking (except threading), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Waukesha Metal Products - Sussex TCR series: 2016=4.5 · 2017=0 · 2018=2.5 · 2019=2.5 · 2020=3.6 · 2021=3.6 · 2022=4 · 2023=1.7 · 2024=1.7 · BLS 3.3

Where Waukesha Metal Products - Sussex falls in its industry

387 Dies, metalworking (except thr establishments

Safer than 61% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #11 safest of 37 Dies, metalworking (except thr employers in Wisconsin.

Waukesha Metal Products - Sussex (67 employees, TCR 2.7) among 29 same-industry peers, split at the industry median of 56 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 051015 Average employees Total Case Rate Waukesha Metal Products - Sussex
Waukesha Metal Products - Sussex (67 employees, TCR 2.7) among 29 same-industry peers, split at the industry median of 56 employees and a TCR of 3.4

Waukesha Metal Products - Sussex has more employees than the Dies, metalworking (except threading), m median and a lower injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.7 1.7 1 0 0
2023 1.7 1.7 1 0 0
2022 4.0 0.0 0 2 0
2021 3.6 1.8 2 0 0
2020 3.6 3.6 2 0 0
2019 2.5 0.0 1 1 0
2018 2.5 0.0 0 2 0
2017 0.0 0.0 0 0 0
2016 4.5 1.5 2 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

333514 · WI · Sussex

387 Dies, metalworking (except threading), manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 52 employers in Sussex, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Precision Tool Inc 2.6 TCR
NAICS-TCR Hickory 2.7 TCR
NAICS-TCR Toolcraft Machining 2.7 TCR
NAICS-TCR 75_84 2.6 TCR
STATE-SIZE Hallmark Drywall, Inc 67 FTE
STATE-SIZE Brickl Bros., Inc. 67 FTE
STATE-SIZE Speedwaysg 67 FTE
STATE-SIZE Schaus Roofing & Mechanical Contractors, Inc. 67 FTE
CITY-NEAR SUSSEX WI 1,430 FTE
CITY-NEAR AMZL : DML2 614 FTE
CITY-NEAR Sussex IM, Inc. 394 FTE
CITY-NEAR BCD Sussex 349 FTE
NAT-TCR Metallic Products Corporation 2.7 TCR
NAT-TCR Longhorn Dallas 2.7 TCR
NAT-TCR TH Plastics - Plant 2 2.7 TCR
NAT-TCR Akron-Canton Regional Foodbank 2.7 TCR
NAT-SIZE 130-San Diego 67 FTE
NAT-SIZE Police Department 67 FTE
NAT-SIZE Everett 67 FTE
NAT-SIZE Singing River Electric Cooperative - Gautier Office 67 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.