Zeon Chemicals LP - KY Plant
Open-data reference.
LOUISVILLE, KY | Rubber, synthetic, manufacturing
~126 avg employees | 6 years of OSHA data
Zeon Chemicals LP - KY Plant has an average TCR of 6.2, which is 187% of the industry average (3.3) for Rubber, synthetic, manufacturing. This is worse than average.
Safety Insights for Zeon Chemicals LP - KY Plant
Zeon Chemicals LP - KY Plant operates an establishment with approximately 126 full-time equivalent workers in LOUISVILLE, KY, classified under the Rubber, synthetic, manufacturing industry (NAICS 325212). Across 6 years of mandatory OSHA Injury Tracking Application (ITA) reporting, this employer has accumulated 25 recordable injuries, 18 occupational illnesses, and 0 workplace fatalities. The average Total Case Rate (TCR) of 6.2 injuries per 100 full-time workers per year provides the anchor metric for the D letter grade (Poor Safety Record).
Benchmarked against the Bureau of Labor Statistics industry average of 3.3 for Rubber, synthetic, manufacturing, Zeon Chemicals LP - KY Plant's workforce experiences 187% of the typical injury burden. This ratio matters because TCR already normalizes for hours worked — a 200,000-hour exposure base equals roughly 100 full-time workers — so establishments with very different headcounts can be compared directly. A TCR above the benchmark flags a higher-than-typical risk profile for jobseekers, insurers, and enforcement agencies to examine.
Multi-year trend analysis is the single most reliable signal here: a one-year spike could reflect a single severe event, whereas sustained elevation across 6 reporting cycles points to systemic hazard exposure. Readers evaluating Zeon Chemicals LP - KY Plant as an employer, contractor, investment, or regulatory target should examine the yearly DART rate (days away, restricted, or transferred), the fatality count of 0, and any year-over-year deterioration shown in the table below. All figures come directly from employer-submitted OSHA Form 300A summaries — there is no modeling, estimation, or third-party adjustment layered on top of the government data.
Verify This Employer with OSHA
All injury, illness, and fatality figures on this page are sourced from Zeon Chemicals LP - KY Plant's own mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source — name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor — OSHA Establishment-Specific Injury and Illness Data. NAICS 325212 — Rubber, synthetic, manufacturing.
DART Rate — Transparent Calculation (2024)
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
1 DART incidents × 200,000 ÷ 257,119 hours worked = 0.78 DART
Methodology: 29 CFR 1904 — OSHA Form 300A recordkeeping
Cross-Validating Context — Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Zeon Chemicals LP - KY Plant (this establishment) | 6.18 | OSHA ITA Form 300A, 6-year avg |
| Fluoro rubbers manufacturing industry avg | 3.30 | BLS IIF, NAICS 325212 |
| Kentucky state avg (all industries) | 9.96 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics — Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Zeon Chemicals LP - KY Plant to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 3 reportable incidents · 3 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2023: 5 reportable incidents · 4 injuries, 1 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2022: 10 reportable incidents · 6 injuries, 4 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2021: 10 reportable incidents · 3 injuries, 7 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2020: 8 reportable incidents · 2 injuries, 6 illnesses, 0 fatalities — OSHA inspection records (case numbers)
- 2019: 7 reportable incidents · 7 injuries, 0 illnesses, 0 fatalities — OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) — inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 2.3 | 0.8 | 3 | 0 | 0 |
| 2023 | 4.0 | 2.4 | 4 | 1 | 0 |
| 2022 | 9.0 | 7.2 | 6 | 4 | 0 |
| 2021 | 9.1 | 8.2 | 3 | 7 | 0 |
| 2020 | 7.0 | 5.2 | 2 | 6 | 0 |
| 2019 | 5.7 | 2.4 | 7 | 0 | 0 |
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