Sewing threads manufacturing · Florida

Zpacks

Melbourne, FL · ~144 workers · 3 years of OSHA Injury Tracking Application data.

B
Good Safety Record
1.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Zpacks runs at 51% of its industry's injury rate - safer than the typical Sewing threads manufacturing workplace, earning a grade B.

Zpacks: 1.7 TCR = 51% of Sewing threads manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Zpacks safety composite

Zpacks scores strongest on dart rate (safer than 85% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

71/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.67 per 100 workers

Safer than 72% of industry peers

DART rate
B 0 per 100 workers

Safer than 85% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Zpacks held a steady TCR band

Zpacks's TCR held near 0.0 from 2.1 in 2022 to 2.0 in 2024. Peak filing year was 2022 at 2.1 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2022=2.1 · 2023=0.9 · 2024=2.0

OSHA ITA Form 300A scorecard

Establishment book 313110 · Melbourne, FL AT/BELOW-IND · MID

Grade B · TCR 1.7 · 51% of ind

  • DART 0.0 DART
  • RANK P72
  • PHOTO USA Rome GA Lavender
  • BOOK 3y book
  • INJ 6 inj
  • SIZE ~144 FTE

Nearest TCR peer: USA Rome GA Lavender (0.0 TCR gap)

Read with this employer → · Industry book → · Florida employers → · Look up another →

Zpacks in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Zpacks averages 1.7 TCR (51% of the Sewing threads manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Zpacks TCR series: 2022=2.1 · 2023=0.9 · 2024=2 · BLS 3.3

Where Zpacks falls in its industry

195 Sewing threads manufacturing establishments

Safer than 72% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers
Zpacks (144 employees, TCR 1.7) among 29 same-industry peers, split at the industry median of 137 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 0246810 Average employees Total Case Rate Zpacks
Zpacks (144 employees, TCR 1.7) among 29 same-industry peers, split at the industry median of 137 employees and a TCR of 2.5

Zpacks has more employees than the Sewing threads manufacturing median and a lower injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.0 0.0 2 0 0
2023 0.9 0.0 1 0 0
2022 2.1 1.4 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

313110 · FL · Melbourne

195 Sewing threads manufacturing employers nationwide with a credible TCR · 26,569 rated employers in Florida with headcount on file · 305 employers in Melbourne, FL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR USA Rome GA Lavender 1.6 TCR
NAICS-TCR PFT 1.7 TCR
NAICS-TCR Plant 10 1.6 TCR
NAICS-TCR USA Rome GA Lavendar 1.7 TCR
STATE-SIZE American Gift Corp 144 FTE
STATE-SIZE E.T. MacKenzie of Florida, Inc. 144 FTE
STATE-SIZE Hood Container Tampa 144 FTE
STATE-SIZE Decimal Engineering 144 FTE
CITY-NEAR NGAS-A458 4,719 FTE
CITY-NEAR HOLMES REGIONAL MEDICAL CENTER 2,725 FTE
CITY-NEAR Nextech HVACR 2,358 FTE
CITY-NEAR Health First Medical Group 1,787 FTE
NAT-TCR NuSil Technology, Bakersfield 1.7 TCR
NAT-TCR Valmet Flow Control USA Inc NESC 1.7 TCR
NAT-TCR Herr Foods - 072 Seaford DE 1.7 TCR
NAT-TCR NV Energy-Ryan 1.7 TCR
NAT-SIZE Koester Pavilion 144 FTE
NAT-SIZE Center Fresh Farm 144 FTE
NAT-SIZE Altru Rehabilitation Hospital of Grand Forks an Affiliate of Encompass Health 144 FTE
NAT-SIZE Baxter Manufacturing LLC 144 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.