Aluminum sheet made in integrated secondary smelting and flat rolling mills · Indiana

Alcoa - Warrick Operations

Name: Alcoa - Warrick Operations Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Newburgh, IN · ~1,654 workers · 5 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

B
Good Safety Record: 2.0
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Alcoa - Warrick Operations runs at 62% of its industry's injury rate - safer than the typical Aluminum sheet made in integrated secondary smelting and flat rolling mills workplace, earning a grade B.

Alcoa - Warrick Operations: 2.0 TCR = 62% of Aluminum sheet made in integrated secondary smelting and flat rolling mills BLS 3.3 · 5y Form 300A (see methodology below)

Alcoa - Warrick Operations safety composite

Alcoa - Warrick Operations scores strongest on total case rate (tcr) (safer than 56% of same-industry peers) and weakest on dart rate (safer than 44%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

51/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): C 2.05 per 100 workers

Safer than 56% of industry peers
DART rate: D 1.03 per 100 workers

Safer than 44% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Alcoa - Warrick Operations: 0.8 → 2.0 TCR

Peak year 2019 @ 3.7 TCR · DART/TCR 0.5× in 2020

Alcoa - Warrick Operations's TCR rose 1.2 from 0.8 in 2016 to 2.0 in 2020. Peak filing year was 2019 at 3.7 TCR. In 2020, DART was 0.5× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331315 · Newburgh, IN AT/BELOW-IND · LARGE

Grade B · TCR 2.0 · 62% of ind

DART 1.0 DART
RANK #3/7
PHOTO Aleris
BOOK 5y book
INJ 145 inj
SIZE ~1,654 FTE

Nearest TCR peer: Aleris (0.0 TCR gap)

Read with this employer → · Industry book → · Indiana employers → · Look up another →

Aleris

2.1
Kaiser Aluminu

2.1
This site

2
RCP Hot Spring

1.9
Reynolds Consu

1.9

What this shows Alcoa - Warrick Operations averages 2.0 TCR (62% of the Aluminum sheet made in integrated secondary smelting and flat rolling mills BLS benchmark).

Alcoa - Warrick Operations TCR series: 2016=0.8 · 2017=1.2 · 2018=2.5 · 2019=3.7 · 2020=2 · BLS 3.3

Where Alcoa - Warrick Operations falls in its industry

70 Aluminum sheet made in integra establishments

Safer than 56% of graded establishments in this industry, whose median TCR is 2.4.

Grade B

More dangerous than peersSafer than peers

Narrower to Indiana alone (the establishments it most directly competes with for workers and contracts): ranked #3 safest of 7 Aluminum sheet made in integra employers in Indiana.

Alcoa - Warrick Operations (1,654 employees, TCR 2.0) among 29 same-industry peers, split at the industry median of 208 employees and a TCR of 2.4

Alcoa - Warrick Operations has more employees than the Aluminum sheet made in integrated second median and a lower injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses
2020	2.0	1.0	32	5
2019	3.7	2.0	56	13
2018	2.5	1.3	39	10
2017	1.2	0.5	17	1
2016	0.8	0.4	1	1

OSHA ITA peer cross-reference

Establishment peer ledger

331315 · IN · Newburgh

70 Aluminum sheet made in integrated secondary smelting and flat rolling mills employers nationwide with a credible TCR · 12,750 rated employers in Indiana with headcount on file · 63 employers in Newburgh, IN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Aleris	CLAYTON, NJ	2.1 TCR
NAICS-TCR	Kaiser Aluminum - Warrick	NEWBURGH, IN	2.1 TCR
NAICS-TCR	RCP Hot Spring	MALVERN, AR	1.9 TCR
NAICS-TCR	Reynolds Consumer Products Wheeling Plant	WHEELING, IL	1.9 TCR
STATE-SIZE	6280	PLAINFIELD	1,641 FTE
STATE-SIZE	Ferdinand, IN	FERDINAND	1,668 FTE
STATE-SIZE	Masterbrand Cabinets LLC	FERDINAND	1,639 FTE
STATE-SIZE	Memorial Hospital and Health Care Center	JASPER	1,684 FTE
CITY-NEAR	Gateway	Newburgh	1,600 FTE
CITY-NEAR	the womens hospital	Newburgh	728 FTE
CITY-NEAR	WM 5728	Newburgh	402 FTE
CITY-NEAR	5728	Newburgh	353 FTE
NAT-TCR	LNA	Mooresville, NC	2.0 TCR
NAT-TCR	Attentive Care, Inc. - Hicksville	Hicksville, NY	2.0 TCR
NAT-TCR	Xanitos EVS at Children's Hospital of Wisconsin	Milwaukee, WI	2.0 TCR
NAT-TCR	QuantumClean-Phoenix Watkins Street	Phoenix, AZ	2.0 TCR
NAT-SIZE	Saint Mary's Hospital	Waterbury, CT	1,654 FTE
NAT-SIZE	050 Texas Health Arlington Memorial Hospital	Arlington, TX	1,653 FTE
NAT-SIZE	Independence Hub (Txfor)	Ft Worth, TX	1,655 FTE
NAT-SIZE	Bay Medical Center INC	Bay City, MI	1,655 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.