Manufacture of special purpose vehicles (e.g. firefighting vehicles) · Wisconsin

Assembly Plant

Appleton, WI · ~1,230 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Assembly Plant runs at 70% of its industry's injury rate - safer than the typical Manufacture of special purpose vehicles (e.g. firefighting vehicles) workplace, earning a grade B.

Assembly Plant: 2.3 TCR = 70% of Manufacture of special purpose vehicles (e.g. firefighting vehicles) BLS 3.3 · 6y Form 300A (see methodology below)

Assembly Plant safety composite

Assembly Plant scores strongest on total case rate (tcr) (safer than 65% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

59/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.31 per 100 workers

Safer than 65% of industry peers

DART rate
C 1.16 per 100 workers

Safer than 58% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.5

2016→2022

Assembly Plant injury rate improved

Assembly Plant's TCR fell 0.5 from 2.5 in 2016 to 1.9 in 2022. Peak filing year was 2019 at 2.7 TCR. In 2022, DART was 0.5× this establishment's average TCR (severity share of cases).

2016=2.5 · 2017=2.2 · 2019=2.7 · 2020=2.1 · 2021=2.5 · 2022=1.9

OSHA ITA Form 300A scorecard

Establishment book 336120 · Appleton, WI AT/BELOW-IND · LARGE

Grade B · TCR 2.3 · 70% of ind

  • DART 1.2 DART
  • RANK #14/29
  • PHOTO Xos Fleet Inc
  • BOOK 6y book
  • INJ 171 inj
  • SIZE ~1,230 FTE

Nearest TCR peer: Xos Fleet Inc (0.0 TCR gap)

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Assembly Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Assembly Plant averages 2.3 TCR (70% of the Manufacture of special purpose vehicles (e.g. firefighting vehicles) BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Assembly Plant TCR series: 2016=2.5 · 2017=2.2 · 2019=2.7 · 2020=2.1 · 2021=2.5 · 2022=1.9 · BLS 3.3

Where Assembly Plant falls in its industry

124 Manufacture of special purpose establishments

Safer than 65% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #14 safest of 29 Manufacture of special purpose employers in Wisconsin.

Assembly Plant (1,230 employees, TCR 2.3) among 29 same-industry peers, split at the industry median of 223 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0102030 Average employees Total Case Rate Assembly Plant
Assembly Plant (1,230 employees, TCR 2.3) among 29 same-industry peers, split at the industry median of 223 employees and a TCR of 3.5

Assembly Plant has more employees than the Manufacture of special purpose vehicles median and a lower injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 1.9 1.2 27 0 0
2021 2.5 1.0 29 1 0
2020 2.1 0.6 23 3 0
2019 2.7 1.2 33 2 0
2017 2.2 0.7 27 1 0
2016 2.5 1.2 32 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

336120 · WI · Appleton

124 Manufacture of special purpose vehicles (e.g. firefighting vehicles) employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 356 employers in Appleton, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Xos Fleet Inc 2.3 TCR
NAICS-TCR Daimler Truck North America 2.4 TCR
NAICS-TCR DYNACRAFT, A PACCAR COMPANY. 2.4 TCR
NAICS-TCR Spartan - Brandon 2.2 TCR
STATE-SIZE OAK CREEK (WIOAK) 1,240 FTE
STATE-SIZE Smithfield - Cudahy Packaged 1,241 FTE
STATE-SIZE Kohler Power Systems 1,219 FTE
STATE-SIZE County of Kenosha 1,242 FTE
CITY-NEAR ThedaCare Regional Medical Center Appleton 1,649 FTE
CITY-NEAR ThedaCare Regional Medical Center-Appleton 1,563 FTE
CITY-NEAR Northern Operations 1,321 FTE
CITY-NEAR Fox Valley Technical College (WI) 1,279 FTE
NAT-TCR East Phoenix 39160 2.3 TCR
NAT-TCR Sodexo at Georgia College-Chick-Fil-a 2.3 TCR
NAT-TCR Sodexo at Hca-Mountainview Hospital 2.3 TCR
NAT-TCR Fsi Inc 2.3 TCR
NAT-SIZE North Canton HQ 1,230 FTE
NAT-SIZE Order Fulfillment Center 1,230 FTE
NAT-SIZE 0587 - Kalamazoo MI DC 1,230 FTE
NAT-SIZE Los Angeles Philharmonic Association 1,229 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.