Exhaust systems and parts, automotive, truck, and bus, manufacturing · South Carolina

Boysen USA Gaffney

Gaffney, SC · ~290 workers · 2 years of OSHA Injury Tracking Application data.

B
Good Safety Record
3.6
Avg TCR
5.4
Industry avg
0
Fatalities
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The verdict

Boysen USA Gaffney runs at 66% of its industry's injury rate - safer than the typical Exhaust systems and parts, automotive, truck, and bus, manufacturing workplace, earning a grade B.

Boysen USA Gaffney: 3.6 TCR = 66% of Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS 5.4 · 2y Form 300A (see methodology below)

Boysen USA Gaffney safety composite

Boysen USA Gaffney scores strongest on dart rate (safer than 60% of same-industry peers) and weakest on total case rate (tcr) (safer than 45%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

52/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.58 per 100 workers

Safer than 45% of industry peers

DART rate
C 1.04 per 100 workers

Safer than 60% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.7

2023→2024

Boysen USA Gaffney injury rate improved

Boysen USA Gaffney's TCR fell 3.7 from 5.4 in 2023 to 1.7 in 2024. Peak filing year was 2023 at 5.4 TCR. In 2024, DART was 0.29× this establishment's average TCR (severity share of cases).

2023=5.4 · 2024=1.7

OSHA ITA Form 300A scorecard

Establishment book 336390 · Gaffney, SC AT/BELOW-IND · MID

Grade B · TCR 3.6 · 66% of ind

  • DART 1.0 DART
  • RANK #19/30
  • PHOTO Oakley - Toledo
  • BOOK 2y book
  • INJ 20 inj
  • SIZE ~290 FTE

Nearest TCR peer: Oakley - Toledo (0.0 TCR gap)

Read with this employer → · Industry book → · South Carolina employers → · Look up another →

Boysen USA Gaffney in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Boysen USA Gaffney averages 3.6 TCR (66% of the Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Boysen USA Gaffney TCR series: 2023=5.4 · 2024=1.7 · BLS 5.4

Where Boysen USA Gaffney falls in its industry

772 Exhaust systems and parts, aut establishments

Safer than 45% of graded establishments in this industry, whose median TCR is 3.2.

More dangerous than peersSafer than peers

Narrower to South Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #19 safest of 30 Exhaust systems and parts, aut employers in South Carolina.

Boysen USA Gaffney (290 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 051015 Average employees Total Case Rate Boysen USA Gaffney
Boysen USA Gaffney (290 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

Boysen USA Gaffney has more employees than the Exhaust systems and parts, automotive, t median and a higher injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.7 1.0 5 0 0
2023 5.4 2.2 15 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · SC · Gaffney

772 Exhaust systems and parts, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 7,610 rated employers in South Carolina with headcount on file · 68 employers in Gaffney, SC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Oakley - Toledo 3.6 TCR
NAICS-TCR Flex-N-Gate Michigan 3.6 TCR
NAICS-TCR 3217 Keystone Alsip 3.6 TCR
NAICS-TCR Magnode A division of Shape Corp - State Street 3.6 TCR
STATE-SIZE Swiss Krono SC, LLC 290 FTE
STATE-SIZE WM 3192 290 FTE
STATE-SIZE WM 514 290 FTE
STATE-SIZE 6458-ZGRE 290 FTE
CITY-NEAR Nestle Prepared Frozen Foods 1,103 FTE
CITY-NEAR Nestle USA, Inc. 1,019 FTE
CITY-NEAR FCCC-- Main 929 FTE
CITY-NEAR Gaffney 426 FTE
NAT-TCR Novi-B5510-Afh- Novi Store 3.6 TCR
NAT-TCR TK Elevator Tulsa 3.6 TCR
NAT-TCR LCM Logistics LLC 3.6 TCR
NAT-TCR Stellar G Logistics LLC 3.6 TCR
NAT-SIZE Corteva Agriscience - Pittsburg Operations 290 FTE
NAT-SIZE MZI Group Inc. 290 FTE
NAT-SIZE Austin 290 FTE
NAT-SIZE 10615 Queen 290 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.