Petroleum Refineries · Kentucky

Catlettsburg Refinery

Catlettsburg, KY · ~764 workers · 9 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Catlettsburg Refinery runs at 10% of its industry's injury rate - far safer than the typical Petroleum Refineries workplace, earning a grade A.

Catlettsburg Refinery: 0.3 TCR = 10% of Petroleum Refineries BLS 3.3 · 9y Form 300A (see methodology below)

Catlettsburg Refinery safety composite

Catlettsburg Refinery scores strongest on dart rate (safer than 78% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

67/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 0.32 per 100 workers

Safer than 67% of industry peers

DART rate
B 0 per 100 workers

Safer than 78% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Catlettsburg Refinery held a steady TCR band

Catlettsburg Refinery's TCR held near 0.2 from 0.4 in 2016 to 0.1 in 2024. Peak filing year was 2021 at 0.7 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.4 · 2017=0.7 · 2018=0.1 · 2019=0.1 · 2020=0.3 · 2021=0.7 · 2022=0.3 · 2023=0.1 · 2024=0.1

OSHA ITA Form 300A scorecard

Establishment book 324110 · Catlettsburg, KY AT/BELOW-IND · MID

Grade A · TCR 0.3 · 10% of ind

  • DART 0.0 DART
  • RANK P67
  • PHOTO Valero Wilmington As…
  • BOOK 9y book
  • INJ 24 inj
  • SIZE ~764 FTE

Nearest TCR peer: Valero Wilmington Asphalt Plant (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Catlettsburg Refinery in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Catlettsburg Refinery averages 0.3 TCR (10% of the Petroleum Refineries BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Catlettsburg Refinery TCR series: 2016=0.4 · 2017=0.7 · 2018=0.1 · 2019=0.1 · 2020=0.3 · 2021=0.7 · 2022=0.3 · 2023=0.1 · 2024=0.1 · BLS 3.3

Where Catlettsburg Refinery falls in its industry

198 Petroleum Refineries establishments

Safer than 67% of graded establishments in this industry, whose median TCR is 0.5.

More dangerous than peersSafer than peers
Catlettsburg Refinery (764 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246 Average employees Total Case Rate Catlettsburg Refinery
Catlettsburg Refinery (764 employees, TCR 0.3) among 29 same-industry peers, split at the industry median of 376 employees and a TCR of 0.5

Catlettsburg Refinery has more employees than the Petroleum Refineries median and a lower injury rate than the industry's median TCR of 0.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.1 0.0 1 0 0
2023 0.1 0.1 1 0 0
2022 0.3 0.0 2 0 0
2021 0.7 0.7 6 0 0
2020 0.3 0.2 3 0 0
2019 0.1 0.1 1 0 0
2018 0.1 0.1 1 0 0
2017 0.7 0.2 6 0 0
2016 0.4 0.2 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

324110 · KY · Catlettsburg

198 Petroleum Refineries employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 19 employers in Catlettsburg, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Valero Wilmington Asphalt Plant 0.3 TCR
NAICS-TCR BTX Processing 0.3 TCR
NAICS-TCR Krotz Springs Refinery 0.3 TCR
NAICS-TCR Monroe Energy Trainer Refinery 0.3 TCR
STATE-SIZE Amteck LLC 760 FTE
STATE-SIZE 16110001-161101 SAINT JOSEPH - LONDON 768 FTE
STATE-SIZE 2643-16180001-161801 768 FTE
STATE-SIZE Toyotestsu Mid America LLC 769 FTE
CITY-NEAR Marine Operations 356 FTE
CITY-NEAR Big Sandy Plant 202 FTE
CITY-NEAR Marine MRT and Annex 151 FTE
CITY-NEAR Marine Repair Terminal 151 FTE
NAT-TCR BTX Processing 0.3 TCR
NAT-TCR Lancaster Operations Center 0.3 TCR
NAT-TCR Schlumberger LLC 0.3 TCR
NAT-TCR BrandSafway LLC - Dow Chemicals - Sabine River 0.3 TCR
NAT-SIZE Southview 764 FTE
NAT-SIZE Arnold Motor Supply 764 FTE
NAT-SIZE HCA Valley Regional Medical Center 764 FTE
NAT-SIZE Margaret Mary Health 764 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.