Flanges and flange unions, pipe, metal, manufacturing · Texas
Federal Flange
Houston, TX · ~72 workers · 9 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 5.3
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Federal Flange runs at 159% of its industry's injury rate - more dangerous than the typical Flanges and flange unions, pipe, metal, manufacturing workplace, earning a grade D.
Federal Flange: 5.3 TCR = 159% of Flanges and flange unions, pipe, metal, manufacturing BLS 3.3 · 9y Form 300A (see methodology below)
Federal Flange safety composite
Federal Flange scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 13%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
25/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 5.25 per 100 workers
Safer than 18% of industry peers
- DART rate
- F 4.09 per 100 workers
Safer than 13% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−0.4
2016→2024
Federal Flange injury rate improved
Federal Flange's TCR fell 0.4 from 4.5 in 2016 to 4.1 in 2024. Peak filing year was 2018 at 8.7 TCR. In 2024, DART was 0.78× this establishment's average TCR (severity share of cases).
2016=4.5 · 2017=6.1 · 2018=8.7 · 2019=5.1 · 2020=5.3 · 2021=3.8 · 2022=4.9 · 2023=4.8 · 2024=4.1
OSHA ITA Form 300A scorecard
Establishment book 332919 · Houston, TX ABOVE-IND · SMALL
Grade D · TCR 5.3 · 159% of ind
- DART 4.1 DART
- RANK #13/18
- PHOTO Kerkau Manufacturing…
- BOOK 9y book
- INJ 34 inj
- SIZE ~72 FTE
Nearest TCR peer: Kerkau Manufacturing DBA Baldauf Enterprise (0.1 TCR gap)
Read with this employer → · Industry book → · Texas employers → · Look up another →
Federal Flange in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Mifab, Inc.
Mifab, Inc.
5.4 TCR
- This site
Federal Flange
5.3 TCR
- Kerkau Manufac
Kerkau Manufacturing DBA Baldauf Enterprise
5.1 TCR
- Task Force Tip
Task Force Tips LLC
5.1 TCR
- CAB Incorporat
CAB Incorporated
5.1 TCR
What this shows Federal Flange averages 5.3 TCR (159% of the Flanges and flange unions, pipe, metal, manufacturing BLS benchmark).
Federal Flange TCR series: 2016=4.5 · 2017=6.1 · 2018=8.7 · 2019=5.1 · 2020=5.3 · 2021=3.8 · 2022=4.9 · 2023=4.8 · 2024=4.1 · BLS 3.3
Where Federal Flange falls in its industry
100 Flanges and flange unions, pip establishmentsSafer than 18% of graded establishments in this industry, whose median TCR is 2.8.
Narrower to Texas alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 18 Flanges and flange unions, pip employers in Texas.
Federal Flange has fewer employees than the Flanges and flange unions, pipe, metal, median and a higher injury rate than the industry's median TCR of 2.8. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 4.1 | 4.1 | 4 | 0 | 0 |
| 2023 | 4.8 | 4.8 | 4 | 0 | 0 |
| 2022 | 4.9 | 4.9 | 6 | 0 | 0 |
| 2021 | 3.8 | 1.9 | 2 | 0 | 0 |
| 2020 | 5.3 | 5.3 | 3 | 0 | 0 |
| 2019 | 5.1 | 3.8 | 4 | 0 | 0 |
| 2018 | 8.7 | 6.2 | 6 | 1 | 0 |
| 2017 | 6.1 | 6.1 | 3 | 1 | 0 |
| 2016 | 4.5 | 4.5 | 2 | 1 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
332919 · TX · Houston
100 Flanges and flange unions, pipe, metal, manufacturing employers nationwide with a credible TCR · 38,394 rated employers in Texas with headcount on file · 5,116 employers in Houston, TX · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Kerkau Manufacturing DBA Baldauf Enterprise | 5.1 TCR |
| NAICS-TCR | Mifab, Inc. | 5.4 TCR |
| NAICS-TCR | Task Force Tips LLC | 5.1 TCR |
| NAICS-TCR | CAB Incorporated | 5.1 TCR |
| STATE-SIZE | Soli Organic Inc. - Rice | 72 FTE |
| STATE-SIZE | Holmes Foods Inc / Hatchery | 72 FTE |
| STATE-SIZE | Main | 72 FTE |
| STATE-SIZE | NGL WATER SOLUTIONS, LLC-MIDLAND | 72 FTE |
| CITY-NEAR | IAH IAH | 11,560 FTE |
| CITY-NEAR | IAH - Airport United Airlines Offices | 10,239 FTE |
| CITY-NEAR | 6925-IAH | 9,442 FTE |
| CITY-NEAR | Houston Methodist Hospital Texas Medical Center | 8,873 FTE |
| NAT-TCR | North Platte - NP | 5.3 TCR |
| NAT-TCR | Square Deal Machining Inc. | 5.3 TCR |
| NAT-TCR | Landcare Landscaping | 5.3 TCR |
| NAT-TCR | Sowards Glass, Inc. | 5.3 TCR |
| NAT-SIZE | National Electric Coil/Rail Products International- Columbus | 72 FTE |
| NAT-SIZE | Elkin Distribution Center | 72 FTE |
| NAT-SIZE | The Fresh Market 023 | 72 FTE |
| NAT-SIZE | The Fresh Market 058 | 72 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.