Hydrostatic drives manufacturing · Illinois

Hydro-Gear, Sullivan

Sullivan, IL · ~692 workers · 7 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Hydro-Gear, Sullivan runs at 29% of its industry's injury rate - far safer than the typical Hydrostatic drives manufacturing workplace, earning a grade A.

Hydro-Gear, Sullivan: 1.0 TCR = 29% of Hydrostatic drives manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

Hydro-Gear, Sullivan safety composite

Hydro-Gear, Sullivan scores strongest on total case rate (tcr) (safer than 78% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

66/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 0.96 per 100 workers

Safer than 78% of industry peers

DART rate
C 0.44 per 100 workers

Safer than 64% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Hydro-Gear, Sullivan: 0.6 → 1.1 TCR

Peak year 2022 @ 1.2 TCR · DART/TCR 0.46× in 2024

Hydro-Gear, Sullivan's TCR rose 0.5 from 0.6 in 2016 to 1.1 in 2024. Peak filing year was 2022 at 1.2 TCR. In 2024, DART was 0.46× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333996 · Sullivan, IL AT/BELOW-IND · MID

Grade A · TCR 1.0 · 29% of ind

  • DART 0.4 DART
  • RANK #1/5
  • PHOTO Aerzen USA
  • BOOK 7y book
  • INJ 37 inj
  • SIZE ~692 FTE

Nearest TCR peer: Aerzen USA (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Hydro-Gear, Sullivan in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Hydro-Gear, Sullivan averages 1.0 TCR (29% of the Hydrostatic drives manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Hydro-Gear, Sullivan TCR series: 2016=0.6 · 2019=0.8 · 2020=0.9 · 2021=1 · 2022=1.2 · 2023=0.9 · 2024=1.1 · BLS 3.3

Where Hydro-Gear, Sullivan falls in its industry

74 Hydrostatic drives manufacturi establishments

Safer than 78% of graded establishments in this industry, whose median TCR is 2.3.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 5 Hydrostatic drives manufacturi employers in Illinois.

Hydro-Gear, Sullivan (692 employees, TCR 1.0) among 29 same-industry peers, split at the industry median of 128 employees and a TCR of 2.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 051015 Average employees Total Case Rate Hydro-Gear, Sullivan
Hydro-Gear, Sullivan (692 employees, TCR 1.0) among 29 same-industry peers, split at the industry median of 128 employees and a TCR of 2.3

Hydro-Gear, Sullivan has more employees than the Hydrostatic drives manufacturing median and a lower injury rate than the industry's median TCR of 2.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.1 0.4 5 0 0
2023 0.9 0.6 5 0 0
2022 1.2 0.6 7 1 0
2021 1.0 0.8 6 2 0
2020 0.9 0.3 5 1 0
2019 0.8 0.3 5 1 0
2016 0.6 0.5 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333996 · IL · Sullivan

74 Hydrostatic drives manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 29 employers in Sullivan, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Aerzen USA 1.0 TCR
NAICS-TCR Danfoss Power Solutions 1.0 TCR
NAICS-TCR Sundyne LLC 0.8 TCR
NAICS-TCR Motion Systems : Marysville 0.8 TCR
STATE-SIZE Magid Glove and Safety 692 FTE
STATE-SIZE Dot Transportation, Inc.- MTS DTI 692 FTE
STATE-SIZE Oak Lawn 691 FTE
STATE-SIZE ILARL327 ASCENSION ST JOSEPH ELGIN 693 FTE
CITY-NEAR Agri-Fab, Inc. 340 FTE
CITY-NEAR Mid-State Tank Co., Inc. 135 FTE
CITY-NEAR Mason Point 130 FTE
CITY-NEAR Marvin Keller Trucking 106 FTE
NAT-TCR TCCo-ATL 1.0 TCR
NAT-TCR CertainTeed Jonesburg 1.0 TCR
NAT-TCR SABIC Bay St. Louis Facility 1.0 TCR
NAT-TCR Swartley Bros. Engineers, Inc 1.0 TCR
NAT-SIZE United Refining Company 692 FTE
NAT-SIZE Ameristar Casino Hotel Kansas City 692 FTE
NAT-SIZE City of Fullerton 692 FTE
NAT-SIZE Lccb 1l02 South Brunswick Nj Distribution Ctr 692 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.