Manufacture of surge protection devices · Illinois

Il133 Powervar, Mfg

Waukegan, IL · ~124 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Il133 Powervar, Mfg runs at 38% of its industry's injury rate - far safer than the typical Manufacture of surge protection devices workplace, earning a grade A.

Il133 Powervar, Mfg: 1.3 TCR = 38% of Manufacture of surge protection devices BLS 3.3 · 2y Form 300A (see methodology below)

Il133 Powervar, Mfg safety composite

Il133 Powervar, Mfg scores strongest on dart rate (safer than 75% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

66/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.26 per 100 workers

Safer than 68% of industry peers

DART rate
B 0 per 100 workers

Safer than 75% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.7

2023→2024

Il133 Powervar, Mfg injury rate improved

Il133 Powervar, Mfg's TCR fell 0.7 from 1.6 in 2023 to 0.9 in 2024. Peak filing year was 2023 at 1.6 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2023=1.6 · 2024=0.9

OSHA ITA Form 300A scorecard

Establishment book 335999 · Waukegan, IL AT/BELOW-IND · MID

Grade A · TCR 1.3 · 38% of ind

  • DART 0.0 DART
  • RANK #4/10
  • PHOTO Analogic 8 Centennia…
  • BOOK 2y book
  • INJ 3 inj
  • SIZE ~124 FTE

Nearest TCR peer: Analogic 8 Centennial Dr Peabody MA (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Il133 Powervar, Mfg in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Il133 Powervar, Mfg averages 1.3 TCR (38% of the Manufacture of surge protection devices BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Il133 Powervar, Mfg TCR series: 2023=1.6 · 2024=0.9 · BLS 3.3

Where Il133 Powervar, Mfg falls in its industry

219 Manufacture of surge protectio establishments

Safer than 68% of graded establishments in this industry, whose median TCR is 1.9.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 10 Manufacture of surge protectio employers in Illinois.

Il133 Powervar, Mfg (124 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 91 employees and a TCR of 1.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 051015 Average employees Total Case Rate Il133 Powervar, Mfg
Il133 Powervar, Mfg (124 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 91 employees and a TCR of 1.9

Il133 Powervar, Mfg has more employees than the Manufacture of surge protection devices median and a lower injury rate than the industry's median TCR of 1.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.9 0.0 1 0 0
2023 1.6 1.6 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

335999 · IL · Waukegan

219 Manufacture of surge protection devices employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 141 employers in Waukegan, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Analogic 8 Centennial Dr Peabody MA 1.3 TCR
NAICS-TCR KH Controls, Inc. 1.3 TCR
NAICS-TCR Exxelia USA INC 1.3 TCR
NAICS-TCR L-3 Technologies - Pulse Power 1.3 TCR
STATE-SIZE 2504-Illiopolis, IL 124 FTE
STATE-SIZE AMEREN ILLINOIS - Maryville 124 FTE
STATE-SIZE 121 - Walsh/Toebe Joint Venture 124 FTE
STATE-SIZE CBI Services, LLC 124 FTE
CITY-NEAR Waukegan PSD #60 2,420 FTE
CITY-NEAR Vista Medical Center 936 FTE
CITY-NEAR Visual Pak Waukegan 807 FTE
CITY-NEAR American Blending & Filling 793 FTE
NAT-TCR Novo Nordisk Pharmaceutical Industries, LP 1.3 TCR
NAT-TCR Bruker Nano Surfaces - San Jose 1.3 TCR
NAT-TCR Nmspr - Springer Center 1.3 TCR
NAT-TCR AMI Metals NJ 1.3 TCR
NAT-SIZE Ctnia - Niantic 124 FTE
NAT-SIZE Ny700 - Palisades 124 FTE
NAT-SIZE Utslk - Salt Lake Airport 124 FTE
NAT-SIZE BWAY Mansfield 124 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.