Packaging machinery manufacturing · Wisconsin

KHS USA, Inc.

Waukesha, WI · ~299 workers · 4 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.4
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

KHS USA, Inc. runs at 73% of its industry's injury rate - safer than the typical Packaging machinery manufacturing workplace, earning a grade B.

KHS USA, Inc.: 2.4 TCR = 73% of Packaging machinery manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

KHS USA, Inc. safety composite

KHS USA, Inc. scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 24%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

41/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.41 per 100 workers

Safer than 49% of industry peers

DART rate
F 2.22 per 100 workers

Safer than 24% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

KHS USA, Inc.: 2.3 → 2.8 TCR

Peak year 2023 @ 2.8 TCR · DART/TCR 0.92× in 2023

KHS USA, Inc.'s TCR rose 0.5 from 2.3 in 2017 to 2.8 in 2023. In 2023, DART was 0.92× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333993 · Waukesha, WI AT/BELOW-IND · MID

Grade B · TCR 2.4 · 73% of ind

  • DART 2.2 DART
  • RANK #17/28
  • PHOTO Barry Wehmiller Pack…
  • BOOK 4y book
  • INJ 32 inj
  • SIZE ~299 FTE

Nearest TCR peer: Barry Wehmiller Packaging Systems (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

KHS USA, Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows KHS USA, Inc. averages 2.4 TCR (73% of the Packaging machinery manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

KHS USA, Inc. TCR series: 2017=2.3 · 2018=2.5 · 2022=2.1 · 2023=2.8 · BLS 3.3

Where KHS USA, Inc. falls in its industry

269 Packaging machinery manufactur establishments

Safer than 49% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #17 safest of 28 Packaging machinery manufactur employers in Wisconsin.

KHS USA, Inc. (299 employees, TCR 2.4) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 02468 Average employees Total Case Rate KHS USA, Inc.
KHS USA, Inc. (299 employees, TCR 2.4) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 2.4

KHS USA, Inc. has more employees than the Packaging machinery manufacturing median and a higher injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 2.8 2.2 10 0 0
2022 2.1 0.3 7 0 0
2018 2.5 0.4 7 0 0
2017 2.3 0.6 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333993 · WI · Waukesha

269 Packaging machinery manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 285 employers in Waukesha, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Barry Wehmiller Packaging Systems 2.4 TCR
NAICS-TCR Southtown FAB 2.4 TCR
NAICS-TCR Change Parts, Inc. 2.4 TCR
NAICS-TCR ID Technology-York 2.4 TCR
STATE-SIZE Exponential Power 299 FTE
STATE-SIZE Nosco - PIC 299 FTE
STATE-SIZE DuraTech Industries 299 FTE
STATE-SIZE Walker Forge, Inc. 299 FTE
CITY-NEAR Waukesha Memorial Hospital 2,210 FTE
CITY-NEAR Generac-Waukesha 1,387 FTE
CITY-NEAR GEHC : Waukesha WI (WSO), HCS 1,384 FTE
CITY-NEAR Generac Power Systems, Inc. 1,090 FTE
NAT-TCR Columbia Ctr Trans Svc Ctr 2.4 TCR
NAT-TCR Downing Construction Inc 2.4 TCR
NAT-TCR Best Western Plus Las Vegas South Henderson 2.4 TCR
NAT-TCR 03-18-02 South Div - Lone Star Region 2.4 TCR
NAT-SIZE OC - Delmar, NY 299 FTE
NAT-SIZE Sanoh-America 299 FTE
NAT-SIZE Middlesboro ARH Hospital 299 FTE
NAT-SIZE Gilbert co. Pomona 299 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.